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Westerbeke 5.0KW BCG-60Hz - User Manual

Westerbeke 5.0KW BCG-60Hz
53 pages
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OPERATORS
MANUAL
5.0KW
BCG-60Hz
/
4.2KW
BCG-50Hz
5.0KW
BCGA-60Hz
/
4.2KW
BCGA-50Hz
7.0KW
BCGC-60Hz
/5.9KW
BCGC-50Hz
7.0KW
BCGO-60Hz
/
5.9KW
BCGO-50Hz
GASOLINE
GENERATORS
Single
Phase
PUBLICATION
NO
. 46983
THIRD EDITION
JULy
2008
~
WESTERBEKE
WESTERB
EKE
CORPORATION
·
MYLES
STANDISH
INDUSTRIAL
PARK
150
JOHN
HANCOCK
ROAD
·
TAUNTON
MA
02780·7319 ·
TEL
, (508)823-7677
FAX
(508)88
4
-9688
·
WEBSITE
:
WWW
.
WE
STERBEK£.COM
,tfJM,T Member
Nai/Oira
l
Marin
e Manufaclurers Associfllion
.w
d

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Summary

Safety Instructions

Prevent Electrical Hazards

Guidance on avoiding electrical shock during operation and maintenance.

Prevent Accidental Starting and Battery Hazards

Measures to prevent accidental starts and battery explosions.

Prevent Burns and Fire Hazards

Precautions against burns from hot components and fire risks.

Toxic Exhaust Gases and Moving Parts Safety

Warnings about carbon monoxide and hazards of moving parts.

Prevent Explosion Hazards

Safety measures to avoid explosions from fuel vapors.

Installation

Fuel, Engine Oil, and Engine Coolant

Control Panels

Generator Control Panel

Description of the ON and START/STOP switches on the generator.

Preparations for Initial Start-Up

Prestart Inspection Checklist

A comprehensive list of checks before starting the generator for the first time or after a layoff.

Operating Instructions

Remote Panel Operation

Using the remote panel to start, stop, and monitor the generator.

Generator Control Panel Operation

How to start, stop, and handle emergency stops using the control panel.

Cold Start and Abnormal Stops

Procedures for starting in cold weather and identifying abnormal shutdown conditions.

Break-In Procedure and Daily Operation

Break-In Procedure

Guidelines for running the generator under various load conditions during the initial period.

Daily Operation Checklist

A checklist of daily checks before starting the generator.

Safety Shutdown Switches

Maintenance Schedule

Cooling System

Thermostat Function and Service

How the thermostat controls coolant temperature and how to check it.

Raw Water Intake Strainer

Importance and maintenance of the raw water intake strainer.

Heat Exchanger Operation and Service

How the heat exchanger cools the engine and its maintenance.

Raw Water Pump Operation

How the raw water pump works and precautions for its use.

Changing Coolant

Procedure for draining and flushing the cooling system.

Zinc Anode Purpose and Maintenance

The role of the zinc anode in preventing electrolysis and its service.

Changing the Raw Water Pump Impeller

Step-by-step guide for replacing the raw water pump impeller.

Refilling the Coolant

Steps for refilling the cooling system with new coolant.

Fuel System

Engine Oil

Engine Oil Change Procedure

Steps for draining used oil and replacing the oil filter.

Battery Charging Circuit

Electronic Governor

Troubleshooting the Electronic Governor

Carburetor Adjustments

Engine Adjustments

Generator Information

Shore Power Transfer Switch

BC Generator Single Phase

Engine Troubleshooting

Engine Starting and Running Problems

Diagnosing issues like no crank, stalling, and poor speed.

Oil Pressure and Exhaust Smoke Diagnosis

Troubleshooting low/high oil pressure and exhaust smoke.

Engine Performance Issues

Troubleshooting engine hunts, misfires, backfires, and overheating.

Charging and Performance Diagnostics

Addressing battery charging faults and poor generator speed.

5.0 KW BCG;BCGA Generator Specifications

7.0 KW BCGC;BCGD Generator Specifications

Generator Hardware Torques

Westerbeke 5.0KW BCG-60Hz Specifications

General IconGeneral
BrandWesterbeke
Model5.0KW BCG-60Hz
CategoryPortable Generator
LanguageEnglish

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