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Westerbeke 5.5KW EDC 60HZ - User Manual

Westerbeke 5.5KW EDC 60HZ
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OPERATORS
MANUAL
5.SKW
EDC
60HZ
5.0KW
EDC
50HZ
MARINE
DIES
GENERATORS
SECOND EDITION
DECEMBER 2007
WESTERBEKE
CORPORATION
-150
JOHN
HANCOCK
ROAD
MYLES
STANDISH
INDUSTRIAL
PARK'
TAUNTON
MA
02780
WEBSITE:
WWW.WESTERBEKE.COM
---
§;JIH
Mmtber
National
Marine
Manufacturers
Association
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Summary

SAFETY INSTRUCTIONS

INTRODUCTION AND GENERAL PRECAUTIONS

Overview of manual structure, safety precautions, and notation for notes, cautions, and warnings.

ELECTRICAL AND BURN HAZARDS

Safety guidelines for preventing electric shock, burns from hot engine parts, fire, and explosion.

OPERATION AND STARTING HAZARDS

Safety procedures for accidental starting, avoiding moving parts, and mitigating hazardous noise.

BATTERY AND EXHAUST GAS SAFETY

Precautions regarding battery explosions, acid hazards, and dangers of toxic exhaust gases like carbon monoxide.

INSTALLATION GUIDELINES

CODES AND REGULATIONS

Compliance requirements for installing engines and generators in a marine environment.

SIPHON-BREAK SYSTEM

Instructions for installing a siphon-break in the raw water supply hose to prevent flooding.

EXHAUST SYSTEM REQUIREMENTS

Guidelines for ensuring the exhaust system prevents water entry and is certified for marine use.

PARTS IDENTIFICATION

GENERATOR COMPONENT LOCATIONS

Diagram illustrating the location of key components of the 5.5KW generator.

OPERATORS MANUAL INTRODUCTION

MANUAL NOTATIONS AND TERMINOLOGY

Explanation of NOTES, CAUTIONS, and WARNINGS used throughout the manual.

SERIAL NUMBER AND ENGINE DETAILS

Information on locating serial numbers and understanding the diesel engine's basic principles.

ORDERING PARTS AND ACCESSORIES

Guidance on providing correct information when ordering spare parts and accessories.

FUEL, OIL, AND COOLANT MANAGEMENT

DIESEL FUEL REQUIREMENTS

Specifications for diesel fuel quality, care of fuel supply, and filter recommendations.

ENGINE OIL SPECIFICATIONS

Guidelines for selecting and changing engine oil, including API classification and viscosity.

ENGINE COOLANT AND RECOVERY SYSTEM

Recommendations for coolant mixture, maintenance, and the function of the coolant recovery tank.

INITIAL START-UP AND BREAK-IN

PRESTART INSPECTION CHECKLIST

Essential checks to perform before starting the generator for the first time or after a long layoff.

GENERATOR BREAK-IN PROCEDURE

Procedure for conditioning new engines to maximize performance and service life over the first 50 hours.

DAILY OPERATING ROUTINE

A daily checklist to ensure proper operation and identify potential issues before starting the generator.

STOPPING THE GENERATOR

Proper procedure for shutting down the generator, including load removal and safety precautions.

DIGITAL CONTROL PANEL OPERATION

PANEL DESCRIPTION AND SEQUENCES

Overview of the digital control panel's LCD display, indicator lights, and operational sequences.

DISPLAY FUNCTIONS AND ADJUSTMENTS

Details on scroll lock, arrow controls for contrast, fuel priming, and LCD display maintenance.

START AND STOP PROCEDURES

Step-by-step instructions for starting and stopping the generator using the control panel.

FAILURE INDICATIONS AND SHUTDOWN

How the panel indicates failures, common error messages, and procedures for restarting.

MAINTENANCE SCHEDULE

FUEL SYSTEM COMPONENTS

DIESEL FUEL AND FILTRATION

Guidance on diesel fuel, fuel filters, and the fuel water separator for system cleanliness.

FUEL INJECTION PUMP SERVICE

Information on the fuel injection pump's importance and the caution against self-servicing.

FUEL LIFT AND INLET PUMPS

Maintenance checks for fuel lift pump connections and the inlet fuel filter.

COOLING SYSTEM COMPONENTS

SYSTEM OVERVIEW

Description of the fresh water and raw water cooling circuits and their interaction.

FRESH WATER COOLING CIRCUIT

Details on the fresh water coolant circulation, thermostat function, and coolant passages.

CHANGING COOLANT AND RECOVERY TANK

Procedure for changing coolant, maintaining the recovery tank, and air intake cooling.

THERMOSTAT AND RAW WATER STRAINER

Maintenance for the thermostat and raw water intake strainer, including cleaning and inspection.

ENGINE LUBRICATION AND OIL CHANGE

ENGINE OIL CHANGE PROCEDURE

Step-by-step guide for draining oil, replacing the oil filter, and refilling the oil sump.

REMOTE OIL FILTER INSTALLATION

Instructions for installing an optional accessory to relocate the engine's oil filter.

STARTER MOTOR SERVICE

STARTER MOTOR DESCRIPTION

Details on the starter motor's type, mechanism, and typical configuration.

TROUBLESHOOTING AND TESTING

Procedures for diagnosing starter motor faults, emergency starting, and general service information.

GENERATOR SPECIFICATIONS

ENGINE SPECIFICATIONS

Detailed technical specifications for the generator's engine, including dimensions and performance data.

ELECTRICAL AND COOLING SYSTEMS

Specifications for the generator's electrical system, cooling, lubrication, and AC output.

FUEL AND TUNE-UP SPECIFICATIONS

Specifications related to the fuel system, tune-up parameters, and exhaust emissions.

WIRING DIAGRAM

WIRING DIAGRAM #52414

Schematic diagram illustrating the generator's electrical wiring connections.

ENGINE ADJUSTMENTS AND TUNING

DRIVE BELT ADJUSTMENT

Procedure for checking and adjusting drive belt tension to ensure proper operation.

CYLINDER HEAD AND INJECTOR ADJUSTMENTS

Guidelines for torquing cylinder head bolts and servicing fuel injectors.

GENERATOR FREQUENCY AND GOVERNOR ADJUSTMENT

Procedures for adjusting generator frequency via engine speed and electronic governor settings.

VALVE CLEARANCE AND COMPRESSION TESTING

Instructions for adjusting valve clearances and testing engine cylinder compression.

INJECTION PUMP TIMING

Procedure for setting the injection pump timing (spill timing) for optimal engine performance.

OIL PRESSURE AND GLOW PLUG TESTING

Methods for testing oil pressure and the functionality of glow plugs.

FUEL INJECTOR SERVICE

INJECTOR REMOVAL AND TESTING

Detailed steps for removing, inspecting spray patterns, and testing fuel injectors.

GENERAL TROUBLESHOOTING

ALTERNATOR TESTING AND TROUBLESHOOTING

SYSTEM DESCRIPTION AND PRELIMINARY CHECKS

Overview of the charging system and initial checks before testing the alternator.

ALTERNATOR AND OUTPUT TESTING

Procedures for testing the alternator's voltage output and charging capabilities.

EXCITATION CIRCUIT AND BATTERY TESTING

Testing the alternator's excitation circuit, service battery, and battery care recommendations.

SHORE POWER TRANSFER SWITCH

INSTALLATION AND CONNECTIONS

Guidance on installing and connecting the shore power transfer switch for safe operation.

GENERATOR INFORMATION AND MAINTENANCE

ELECTRIC MOTOR STARTING REQUIREMENTS

Information on current requirements for starting electric motors and generator capacity.

FREQUENCY ADJUSTMENT AND MAINTENANCE

Procedures for adjusting generator frequency and performing routine generator maintenance.

BC GENERATOR SPECIFIC INFORMATION

GENERATOR DESCRIPTION AND CIRCUIT BREAKER

Overview of the BC generator, its self-exciting nature, and the role of the circuit breaker.

VOLTAGE ADJUSTMENT PROCEDURES

Instructions for adjusting no-load voltage for single and dual exciter models.

BC GENERATOR TROUBLESHOOTING

LAY-UP AND RECOMMISSIONING PROCEDURES

ENGINE PREPARATION FOR LAY-UP

Steps for preparing the engine, cylinders, intake, batteries, and transmission for storage.

POST LAY-UP RECOMMISSIONING

Procedures for recommissioning the engine after storage, including spare parts.

GENERAL LAY-UP GUIDELINES

General advice for lay-up of cooling, lubrication, and fuel systems, and intake/exhaust.

POWER TAKE OFF SYSTEMS

POWER TAKE OFF ADAPTER INSTALLATION

Information on attaching a power take-off adapter to utilize engine power for accessories.

SUGGESTED SPARE PARTS

SPARE PARTS KITS

Details on available spare parts kits for basic and extensive off-shore cruising needs.

Westerbeke 5.5KW EDC 60HZ Specifications

General IconGeneral
Power Output5.5 kW
Frequency60 Hz
Fuel TypeDiesel
Starting SystemElectric Start
AC Voltage120/240V
PhaseSingle Phase
Model5.5KW EDC
Cooling SystemWater-cooled
Fuel Consumption0.5 gph
Engine Type4-cycle diesel

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