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Westerbeke 10.0 BTD - User Manual

Westerbeke 10.0 BTD
70 pages
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OPERATORS
MANUAL
MARINE
.DIESEL
GENERATORS
·
SINGLE
AND
THREE
PHASE
.
·
8.0
60Hz_.6.0.
·50Hz
BJD
:10.0
60Hz_7.5.•
50Hz
BtD·
11
..
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·50Hz
BTD
.
.
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..
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60Hz_...
. 9.4 ·
50Hz
BTO.{Al
. PUBLICATION
NO:
36146 l
Rt:V.
5 - JULY 2018
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Wf4STERSEKE
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MYLES
STANDISH
INDUSTRIAL
PAIJK
TAUNTON
MA
02780
.
WEBSITE:
WWW.WESTERBEKE.COM
-··-
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Summary

OPERATORS MANUAL MARINE DIESEL GENERATORS

CALIFORNIA PROPOSITION 65 WARNING

CARBON MONOXIDE WARNING

SAFETY INSTRUCTIONS

PREVENT ELECTRIC SHOCK

Safety precautions to avoid electrical hazards during operation and maintenance.

PREVENT BURNS - HOT ENGINE

Warnings and guidelines to prevent burns from hot engine components.

SAFETY INSTRUCTIONS - PART 2

PREVENT BURNS - EXPLOSION

Precautions to prevent explosions from fuel vapors.

ACCIDENTAL STARTING

Safety procedures to prevent unintentional engine starts.

BATTERY EXPLOSION

Hazards and safety precautions related to battery explosions.

SAFETY INSTRUCTIONS - PART 3

TOXIC EXHAUST GASES

Information on the dangers of carbon monoxide and exhaust fumes.

AVOID MOVING PARTS

Safety warnings regarding moving parts to prevent injury.

HAZARDOUS NOISE

Information on noise hazards and protection measures.

INSTALLATION

SIPHON-BREAK

Importance and installation of siphon breaks to prevent engine damage.

PARTS IDENTIFICATION; ALL MODELS

DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT

GENERATOR CONTROL PANELS

PREPARATIONS FOR INITIAL START-UP

PRESTART INSPECTION

Checklist of essential checks before starting the generator for the first time.

GENERATOR VOLTAGE

Factory settings and verification of generator voltage and frequency.

SAFETY SHUTDOWN SWITCHES AND SENSORS

SAFETY SHUTDOWN SWITCHES

Overview of automatic shutdown switches protecting the engine.

STARTING;STOPPING PROCEDURE

Failure to Start

Troubleshooting steps for engine starting failures and potential damage.

GENERATOR BREAK-IN PROCEDURE

MAINTENANCE SCHEDULE

DAILY CHECK BEFORE START-UP

Essential daily checks before operating the generator.

INITIAL 50 HOURS OF OPERATION

Maintenance tasks required during the first 50 hours of operation.

MAINTENANCE SCHEDULE - PART 2

EVERY 100 OPERATING HOURS OR YEARLY

Maintenance tasks performed every 100 hours or annually.

EVERY 250 OPERATING HOURS OR YEARLY

Maintenance tasks performed every 250 hours or annually.

COOLING SYSTEM

COOLING SYSTEM - PART 2

CHANGING THE RAW WATER PUMP IMPELLER

Steps for replacing the raw water pump impeller.

COOLING SYSTEM - PART 3

COOLING SYSTEM - PART 4

FUEL SYSTEM

FUEL SYSTEM - PART 2

Changing The Fuel Filter Element

Procedure for changing the fuel filter element.

ENGINE LUBRICATING OIL

ENGINE OIL CHANGE

Step-by-step instructions for changing engine oil and filter.

DC ELECTRICAL SYSTEM

ALTERNATOR TROUBLESHOOTING

Troubleshooting guide for alternator issues.

Testing the Alternator

Procedures for testing the alternator's output and charging capability.

DC ELECTRICAL SYSTEM - PART 2

STARTER MOTOR

STARTER MOTOR - PART 2

ENGINE ADJUSTMENTS

FUEL INJECTORS

When to check injectors and their installation torque.

ENGINE ADJUSTMENTS - PART 2

GENERATOR FREQUENCY ADJUSTMENT (HERTZ)

Adjusting engine speed to set generator frequency (50/60 Hz).

DRIVE BELT ADJUSTMENT

How to properly tension and adjust drive belts.

ENGINE ADJUSTMENTS - PART 3

VALVE CLEARANCE ADJUSTMENT (11.0 KW BTD & 12.5 KW BTD(A))

Procedure for adjusting valve clearance on specific models.

ENGINE ADJUSTMENTS - PART 4

VALVE CLEARANCE ADJUSTMENT (8.0 KW & 10.0 KW BTD)

Procedure for adjusting valve clearance on specific models.

BT GENERATOR SINGLE PHASE - PART 2

BT GENERATOR TROUBLESHOOTING CHART

Troubleshooting guide for common BT generator issues.

INTERNAL WIRING SCHEMATIC (6 STUD) BT GENERATOR W;OPTIONAL VOLTAGE REGULATOR

BT GENERATOR INTERNAL WIRING 3 PHASE TWELVE WIRE RECONNECTABLE

GENERATOR AC VOLTAGE CONNECTIONS BE THREE PHASE

LAY-UP & RECOMMISSIONING

LAY-UP & RECOMMISSIONING - PART 2

Summary

OPERATORS MANUAL MARINE DIESEL GENERATORS

CALIFORNIA PROPOSITION 65 WARNING

CARBON MONOXIDE WARNING

SAFETY INSTRUCTIONS

PREVENT ELECTRIC SHOCK

Safety precautions to avoid electrical hazards during operation and maintenance.

PREVENT BURNS - HOT ENGINE

Warnings and guidelines to prevent burns from hot engine components.

SAFETY INSTRUCTIONS - PART 2

PREVENT BURNS - EXPLOSION

Precautions to prevent explosions from fuel vapors.

ACCIDENTAL STARTING

Safety procedures to prevent unintentional engine starts.

BATTERY EXPLOSION

Hazards and safety precautions related to battery explosions.

SAFETY INSTRUCTIONS - PART 3

TOXIC EXHAUST GASES

Information on the dangers of carbon monoxide and exhaust fumes.

AVOID MOVING PARTS

Safety warnings regarding moving parts to prevent injury.

HAZARDOUS NOISE

Information on noise hazards and protection measures.

INSTALLATION

SIPHON-BREAK

Importance and installation of siphon breaks to prevent engine damage.

PARTS IDENTIFICATION; ALL MODELS

DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT

GENERATOR CONTROL PANELS

PREPARATIONS FOR INITIAL START-UP

PRESTART INSPECTION

Checklist of essential checks before starting the generator for the first time.

GENERATOR VOLTAGE

Factory settings and verification of generator voltage and frequency.

SAFETY SHUTDOWN SWITCHES AND SENSORS

SAFETY SHUTDOWN SWITCHES

Overview of automatic shutdown switches protecting the engine.

STARTING;STOPPING PROCEDURE

Failure to Start

Troubleshooting steps for engine starting failures and potential damage.

GENERATOR BREAK-IN PROCEDURE

MAINTENANCE SCHEDULE

DAILY CHECK BEFORE START-UP

Essential daily checks before operating the generator.

INITIAL 50 HOURS OF OPERATION

Maintenance tasks required during the first 50 hours of operation.

MAINTENANCE SCHEDULE - PART 2

EVERY 100 OPERATING HOURS OR YEARLY

Maintenance tasks performed every 100 hours or annually.

EVERY 250 OPERATING HOURS OR YEARLY

Maintenance tasks performed every 250 hours or annually.

COOLING SYSTEM

COOLING SYSTEM - PART 2

CHANGING THE RAW WATER PUMP IMPELLER

Steps for replacing the raw water pump impeller.

COOLING SYSTEM - PART 3

COOLING SYSTEM - PART 4

FUEL SYSTEM

FUEL SYSTEM - PART 2

Changing The Fuel Filter Element

Procedure for changing the fuel filter element.

ENGINE LUBRICATING OIL

ENGINE OIL CHANGE

Step-by-step instructions for changing engine oil and filter.

DC ELECTRICAL SYSTEM

ALTERNATOR TROUBLESHOOTING

Troubleshooting guide for alternator issues.

Testing the Alternator

Procedures for testing the alternator's output and charging capability.

DC ELECTRICAL SYSTEM - PART 2

STARTER MOTOR

STARTER MOTOR - PART 2

ENGINE ADJUSTMENTS

FUEL INJECTORS

When to check injectors and their installation torque.

ENGINE ADJUSTMENTS - PART 2

GENERATOR FREQUENCY ADJUSTMENT (HERTZ)

Adjusting engine speed to set generator frequency (50/60 Hz).

DRIVE BELT ADJUSTMENT

How to properly tension and adjust drive belts.

ENGINE ADJUSTMENTS - PART 3

VALVE CLEARANCE ADJUSTMENT (11.0 KW BTD & 12.5 KW BTD(A))

Procedure for adjusting valve clearance on specific models.

ENGINE ADJUSTMENTS - PART 4

VALVE CLEARANCE ADJUSTMENT (8.0 KW & 10.0 KW BTD)

Procedure for adjusting valve clearance on specific models.

BT GENERATOR SINGLE PHASE - PART 2

BT GENERATOR TROUBLESHOOTING CHART

Troubleshooting guide for common BT generator issues.

INTERNAL WIRING SCHEMATIC (6 STUD) BT GENERATOR W;OPTIONAL VOLTAGE REGULATOR

BT GENERATOR INTERNAL WIRING 3 PHASE TWELVE WIRE RECONNECTABLE

GENERATOR AC VOLTAGE CONNECTIONS BE THREE PHASE

LAY-UP & RECOMMISSIONING

LAY-UP & RECOMMISSIONING - PART 2

Westerbeke 10.0 BTD Specifications

General IconGeneral
Model10.0 BTD
TypePortable Generator
Power Output10.0 kW
Fuel TypeDiesel
Starting SystemElectric Start
AC Voltage120/240V
AC Output10, 000 Watts
Cylinders3
Compression Ratio22:1
Cooling SystemLiquid Cooled
Lubrication SystemForced Lubrication
Voltage120/240V
Frequency60 Hz
PhaseSingle Phase
Engine Type4-Cycle
AlternatorBrushless

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