Westerbeke BCGB - Table of Contents

TABLE OF CONTENTS
PARTS IDENTIFICATION ......................................... 2
EXHAUST MANIFOLD/HEAT EXCHANGER .......... 36
TESTING FOR OVERHAUL ...................................... 3
RAW WATER PUMP ........................................... 37
TESTING OIL PRESSURE/COMPRESSION .......... .4 REBUILDING THE CARBURETOR ....................... 39
ENGINE TROUBLESHOOTING [CHART} ............... 5
STARTER MOTOR .............................................. .42
ASSEMBLY INFORMATION ................................... 7 ENGINE ADJUSTMENTS ...................................... .45
Sealants and Lubricants .................................... 7 Engine Speed Hertz Adjustment ..................... .45
Bolts and Fasteners ........................................... 7 Spark Plugs ..................................................... 46
GENERATOR/ENGINE DISASSEMBLY ................... 8
Valve Clearance Adjustment ........................... .47
ENGINE DISASSEMBLY ........................................ 9
TIMING BELT DISASSEMBLY ............................... 11
TIMING BELT ........................................................ 13
CYLINDER HEAD AND VALVES .......................... 15
CAMSHAFT AND ROCKER ARMS ....................... 19
PISTON AND CONNECTING RODS ...................... 21
Ignition Timing ................................................ 47
COMPONENT TESTING ...................................... .48
WIRING DIAGRAM [ENGINE} ............................ .49
WIRING SCHEMATIC [ENGINE}. ......................... 50
WIRING SCHEMATIC [REMOTE PANEL} ............ 51
SERVICE DATA/STANDARDS AND LIMITS ......... 52
FRONT CASE/COUNTERBALANCE SHAFT
AND OIL PAN ...................................................... 26
HARDWARE TORQUES ....................................... 54
STANDARD HARDWARE ................................... 55
FRONT CASE/COUNTERBALANCE SHAFT
AND OIL PUMP .................................................. 28
SEALANTS AND LUBRICANTS .......................... 55
SPECIFICATIONS ............................................... 56
SPECIAL TOOLS - ENGINE ................................ 57
FRONT CASE/OIL PUMP AND OIL PAN .............. 29
BC GENERATOR ELECTRICAL TESTING ..... 58 - 71
CRANKSHAFT/BEARINGS AND OIL SEAL .......... 30
SPECIAL TOOLS - GENERATOR ........................... 72
CYLINDER BLOCK INSPECTION AND
ENGINE GENERATOR TROUBLESHOOTING
PISTON CLEARANCE .......................................... 33 [CHART] ............................................................. 73
DISTRIBUTOR .................................................... 34
METRIC CONVERSIONS DATA ........................... 75
COOLANT CIRCULATING PUMP ......................... 35
METRIC CONVERSIONS [CHART]. ..................... 76
INDEX ............................................................... 77
Engines & Generators
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