Westin Pro Series - User Manual

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Westin Automotive Products, Inc.

320 W. Covina Blvd

San Dimas, Ca. 91773

Thank you for choosing Westin products

for additional installation assistance please call

Customer Service (800) 793-7846

www.westinautomotive.com

P.N.: 75-58411045-RevB

ECO #: W22-0008

DATE: 06/09/2022

INSTALLATION INSTRUCTIONS

CONTENT

ITEM QUANTITY DESCRIPTION TOOLS NEEDED

1 1 PRO SERIES FRONT BUMPER 13MM SOCKET

2 1 WINCH TRAY 14MM SOCKET

3 1 LED LIGHT COVER RATCHET

4 1 DRIVER LED LIGHT BRACKET TORQUE WRENCH

5 1 PASSENGER LED LIGHT BRACKET 10MM SOCKET

6 1 DRIVER SUPPORT BRACKET CUTTING TOOL

7 1 PASSENGER SUPPORT BRACKET RULER

8 1 DRIVER MAIN BRACKET MARKER

9 1 PASSENGER MAIN BRACKET PRY TOOL

10 3 RELOCATION BRACKET GRINDER

11 2 RUBBER TRIM CUT OFF WHEEL

12 4 M6 COUNTERSUNK HEX HEAD SCREW

13 4 M6 BUTTON HEAD BOLT

14 8 M6 FLAT WASHER

15 8 M6 SERRATED FLANGE NUT

16 3 M8 HEX BUTTON HEAD BOLT

17 3 M8 LOCK WASHER

18 6 M8 FLAT WASHER

19 3 M8 SERRATED FLANGE NUT

20 6 M12 LONG HEX HEAD BOLT

21 12 M12 SHORT HEX HEAD BOLT

22 36 M12 FLAT WASHER

23 18 M12 SERRATED FLANGE NUT

ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING

APPLICATION:

2016-2022 Toyota Tacoma

PART NUMBER:

58-411045

PROCEDURE

1. Remove contents from box, verify if all parts listed are present and free from damage.

Carefully read and understand all instructions before attempting installation.

Failure to identify damage before installation could lead to a rejection of any claim.

PRO-SERIES FRONT BUMPER

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Summary

Pro-Series Front Bumper Installation Overview

Component Installation - Radiator and Brackets

Winch Tray and Support Bracket Assembly

Loosely assemble the winch tray and support brackets to the frame using M12 hardware.

Component Installation - Winch Tray and Lights

Main Mounting Bracket and Winch Installation

Assemble main mounting brackets to winch tray and mount winch and accessories.

Final Assembly and Tightening

Bumper Assembly to Mounting Brackets

Loosely attach the bumper assembly to the main mounting brackets using M12 hardware.

Final Torque Specifications

Adjust components and torque all hardware (M6, M8, M12) to specified values.

Critical Safety and Warning Information

General Installation Warnings and Fastener Checks

Failure to follow instructions can lead to severe consequences; verify fasteners.

Drilling, Eye Protection, and Towing Limits

Exercise caution when drilling, wear eye protection, and adhere to towing limits.

California Proposition 65 Disclosure

This document provides installation instructions for the Westin Pro-Series Front Bumper, specifically designed for the 2016-2022 Toyota Tacoma. The part number for this product is 58-411045.

Function Description:

The Westin Pro-Series Front Bumper is an aftermarket accessory designed to replace the OEM front bumper on a 2016-2022 Toyota Tacoma. It offers enhanced protection, a more rugged aesthetic, and provides mounting points for additional accessories such as a winch and LED lights. The installation process involves removing several OEM components, including the grill, fender flares, valance, and the original aluminum bumper bar, followed by trimming specific parts of the OEM bumper assembly and fender flares to accommodate the new bumper. The new bumper integrates a winch tray and includes provisions for LED lighting, either with dedicated light brackets or a mesh cover if no light bar is installed. Relocation brackets for the front oil cooler are also part of the installation to ensure proper fitment and function with the new bumper.

Important Technical Specifications:

The installation requires various fasteners and tools, indicating the robust nature of the bumper and its mounting system.

Fasteners: The kit includes M6, M8, and M12 hardware.
- M6 Countersunk Hex Head Screws (4)
- M6 Button Head Bolts (4)
- M6 Flat Washers (8)
- M6 Serrated Flange Nuts (8)
- M8 Hex Button Head Bolts (3)
- M8 Lock Washers (3)
- M8 Flat Washers (6)
- M8 Serrated Flange Nuts (3)
- M12 Long Hex Head Bolts (6)
- M12 Short Hex Head Bolts (12)
- M12 Flat Washers (36)
- M12 Serrated Flange Nuts (18)
Torque Specifications:
- M6 fasteners: 5-7 ft-lbs
- M8 fasteners: 15-18 ft-lbs
- M12 fasteners: 50 ft-lbs
Components:
- Pro Series Front Bumper (1)
- Winch Tray (1)
- LED Light Cover (1)
- Driver LED Light Bracket (1)
- Passenger LED Light Bracket (1)
- Driver Support Bracket (1)
- Passenger Support Bracket (1)
- Driver Main Bracket (1)
- Passenger Main Bracket (1)
- Relocation Bracket (3)
- Rubber Trim (2) - used to cover trimmed edges.
Trimming Dimensions:
- Initial cut line on OEM bumper: 1.75" down from the top corner.
- Second cut line on OEM bumper: 1" below the first line.
- Verification measurement: 3.5" from the upper edge of the bumper to the bottom line.

Usage Features:

Winch Compatibility: The bumper is designed to accommodate a winch, with a dedicated winch tray and mounting points. Users are instructed to mount their winch and accessories at a specific stage of the installation.
LED Light Integration: The bumper supports the installation of an LED light bar. It includes specific brackets for this purpose. If a light bar is not installed, a mesh cover is provided to maintain a finished look.
Enhanced Protection: As a Pro-Series bumper, it is designed to offer more robust protection than the OEM bumper, suitable for off-road or heavy-duty applications.
Aesthetic Upgrade: The new bumper provides a distinct, aggressive look that complements the Toyota Tacoma's styling.

Maintenance Features:

Anti-Seize Lubricant: It is explicitly stated that anti-seize lubricant must be used on all stainless steel fasteners to prevent thread damage and galling. This is a critical maintenance step during installation to ensure long-term durability and ease of future disassembly.
Regular Fastener Checks: The "WARNING" section emphasizes the importance of double-checking all fasteners before initial use and periodically thereafter to ensure proper function and safety. This is a crucial ongoing maintenance practice.
Cleaning Instructions:
- Regular Waxing: Recommended for general care.
- Abrasives: Avoid using any polish or wax that may contain abrasives.
- Stainless Steel Products: Can be cleaned with mild soap and water. Stainless steel polish should be used to address small scratches.
- Gloss Black Finishes: Should be cleaned with mild soap and water.
Damage Identification: The instructions stress the importance of verifying that all parts are free from damage upon receipt. Failure to identify damage before installation could lead to a rejection of any claim, highlighting the need for careful inspection.
Professional Assistance: For additional installation assistance or customer service, users are directed to call Westin Automotive Products, Inc. at (800) 793-7846 or visit their website. This provides a direct channel for support and troubleshooting.