Wheel Horse C-101 - Service Manual

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B

c

D

Service

Manual

PRICE:

$5.00

nWHEEL

HORSE

1I..!l1awn

&

garden

tractors

PART

NO. 810063Rl

PRINTED

IN

U.S.A.

ona

www.MyWheelHorse.com

Table of Contents

Table of Contents3
Transmission4
Specifications4
Engine4
Tractor Specifications4
Tune-Up/General Maintenance Specifications5
Liquid Capacities6
Engine Oil Temperature6
Viscosity Chart6
Chassis6
Special Instructions7
Special7
General7
Torque Values7
PTO Brake Adjustment8
D-160 Flex Coupling8
D-200 Flex Coupling8
Vehicle Identification Number Explanation9
Identification Number9
Front Wheel Installation10
Section 110
- Install Footrest10
- Install Front Wheel and Tire Assemblies10
Section 2 - Pre-Delivery Service10
- Service the Battery11
- Adjust Tire Pressure11
- Mount Steering Wheel11
- Battery Installation11
- Check Engine Oil Level12
- Check Transmission Oil Level12
- Install Seat12
- Check Wiring and Attaching Hardware12
- Install Mower Belt Adjustment Bolt13
- Install Drawbar Hitch Pin13
- Check Front Wheel Alignment13
- Maintenance Checklist14
- Engine Oil14
- Oil Level14
Section 3 - General Maintenance14
- Oil Changes15
- Oil Filter15
- Oil Dipstick and Drain Plug15
- Air Filter16
- Remove Oil Filter16
- Air Cleaner16
- Reading Hydrometer17
- Battery Chemistry17
- Battery Check17
- Fuel Filter18
- Points and Condenser18
- Tune up Procedure18
- Breaker Points18
- Breaker Point Adjustment19
- Breaker Point Gap19
- Timing Mark19
- Condition20
- Timing20
- Carburetor Adjustment20
- Initial Carburetor Adjustment Chart21
- Final Adjustment22
- Twin Governor Idle Spring22
- Twin Breaker Points22
- Choke and Throttle Control Routing and Adjustment23
- Choke Linkage23
- Choke and Throttle Linkage23
Section 4 - Engine23
- Remove and Replace24
- Flex Coupling25
- Engine Mounting25
- Twin Choke and Throttle Controls26
- Twin26
- Belt Routing and Linkage27
- Brake Adjustment27
- Clutch/Brakes/Transmission/Transaxle27
- Transaxle28
- Parking Brake Lever28
- 8-Speed Belt Routing28
- 8-Speed Clutch Pedal and Brake Adjustments28
- 8-Speed Transmission29
- 8-Speed Transmission Removed29
- 8-Speed Seat Pan Supports29
- Clutch29
- Motion Control Friction Adjustment30
- Brake/Motion Control Linkage30
- Motion Control Linkage Neutral Adjustment30
- Detent Alignment Adjustment30
- Remove and Replace Motion Control Linkage31
- Remove and Replace Input Pulley31
- Remove and Replace Pump/Motor31
- Transmission/Transaxle31
- Push Valve Function32
- Implement Relief/Charge Valve32
- Hydrostatic Pump32
- Hydrostatic Motor End Cap32
- Hydraulic Flushing33
- Drive Line33
- Transaxle Assembly34
- Parking Brake Adjustment34
- Brake Band Adjustment34
- Park Brake Adjustment34
- Transaxle Installation35
- Hydraulic Manifold35
- Transaxle Top Bolts35
- Lowering Transaxle35
- Transaxle Removed35
- Raising Transaxle36
- Mounting Pad Cover36
- O Ring Installation36
- Pump Installation37
- Transaxle Front Bolts37
- Manifold Installation37
- O Ring Ports37
- Aligning Pins38
- Temperature Sending Unit38
- Control Rod Connections38
- Side Panel Installation38
- Pump Series Engagement39
- Motor Removal39
- Motor Mounting Area39
- Motor Installation39
- Manifold Removal40
- Protected Seal Rings40
- Ring and Bolt Locations41
- Rear Manifold Pad in Place41
- Positioning Front of Manifold41
- Front Manifold Pad Installed41
- Implement Relief Valve42
- Acceleration Valves42
- Charge and Implement Relief Valves42
- Hydraulic Flushing Instructions43
- Hydraulic Hose and Line Routing43
- Ignition System44
- Charging System44
- Interlock Switches44
Section 6 - Electrical System44
- Lighting Circuit45
- Wiring Harness45
- Charging System Test46
- Ammeter Test46
- Interlock Switch Locations and Replacements46
- PTO Interlock Switch46
- Seat Switch47
- Harness Routing47
- Wiring Diagram48
- Fuse Holder49
- Control Console Wiring50
- Headlight and PTO Wiring50
- D-200 Wiring Diagram52
- Twin Harness Routing54
- Twin Wiring Diagram55
- Attachment Mounting Locations56
- MID Lift Trunnion Adjustment56
- Remove Lift Linkage56
Section 7 - Attachment Lifts56
- Hydraulic Valve Removal57
- Remove Hydraulic Valve57
- Remove/Overhaul Hydraulic Cylinder57
- Remove Hydraulic Valve Handle58
- Overhaul Hydraulic Valve58
- Attachments Mounting Locations58
- Remove Hydraulic Lift Mechanism59
- Remove Hydraulic Cylinder59
- Lower Adjust,Emt61
- Steering61
Section 8 - Chassis61
- Steering Gear Bracket62
- Install Steering Gear62
- Remove Steering Gear62
- Wheel Alignment Adjustment62
- Overhaul Steering Gear63
- Steering Gear Lever63
- Adjusting Plug63
- Steering Gear Disassembled63
- Steering Gear Housing64
- Lever Gauge Adjustment64
- Adjusting Plug Installed64
- Adjusting Lever Stud64
- Remove PTO Clutch65
- PTO Clutch/Brake Adjustment65
- Power Take-Off (PTO)65
- PTO Clutch Adjustment66
- Clutch Removal67
- PTO Clutch/Maintenance67
- Clutch Disassembly68
- Clutch Reassembly68
- Retaining Ring Removal68
- Clutch Installation69
- Installing PTO Clutch69
- PTO Clutch Rod69
- Installing Clutch Bar69
- PTO Clutch Assembled70

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