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Wheel Horse
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C-161
Wheel Horse C-161 Service Manual
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Service
Manual
PRICE:
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nWHEEL
HORSE
1I..!l1awn
&
garden
tractors
PART
NO.
810063Rl
PRINTED
IN
U.S.A.
ona
www.MyWheelHorse.com
2
Table of Contents
Table of Contents
3
Transmission
4
Specifications
4
Engine
4
Tractor Specifications
4
Tune-Up/General Maintenance Specifications
5
Liquid Capacities
6
Engine Oil Temperature
6
Viscosity Chart
6
Chassis
6
Special Instructions
7
Special
7
General
7
Torque Values
7
PTO Brake Adjustment
8
D-160 Flex Coupling
8
D-200 Flex Coupling
8
Vehicle Identification Number Explanation
9
Identification Number
9
Front Wheel Installation
10
Section 1
10
Install Footrest
10
Install Front Wheel and Tire Assemblies
10
Section 2 - Pre-Delivery Service
10
Service the Battery
11
Adjust Tire Pressure
11
Mount Steering Wheel
11
Battery Installation
11
Check Engine Oil Level
12
Check Transmission Oil Level
12
Install Seat
12
Check Wiring and Attaching Hardware
12
Install Mower Belt Adjustment Bolt
13
Install Drawbar Hitch Pin
13
Check Front Wheel Alignment
13
Maintenance Checklist
14
Engine Oil
14
Oil Level
14
Section 3 - General Maintenance
14
Oil Changes
15
Oil Filter
15
Oil Dipstick and Drain Plug
15
Air Filter
16
Remove Oil Filter
16
Air Cleaner
16
Reading Hydrometer
17
Battery Chemistry
17
Battery Check
17
Fuel Filter
18
Points and Condenser
18
Tune up Procedure
18
Breaker Points
18
Breaker Point Adjustment
19
Breaker Point Gap
19
Timing Mark
19
Condition
20
Timing
20
Carburetor Adjustment
20
Initial Carburetor Adjustment Chart
21
Final Adjustment
22
Twin Governor Idle Spring
22
Twin Breaker Points
22
Choke and Throttle Control Routing and Adjustment
23
Choke Linkage
23
Choke and Throttle Linkage
23
Section 4 - Engine
23
Remove and Replace
24
Flex Coupling
25
Engine Mounting
25
Twin Choke and Throttle Controls
26
Twin
26
Belt Routing and Linkage
27
Brake Adjustment
27
Clutch/Brakes/Transmission/Transaxle
27
Transaxle
28
Parking Brake Lever
28
8-Speed Belt Routing
28
8-Speed Clutch Pedal and Brake Adjustments
28
8-Speed Transmission
29
8-Speed Transmission Removed
29
8-Speed Seat Pan Supports
29
Clutch
29
Motion Control Friction Adjustment
30
Brake/Motion Control Linkage
30
Motion Control Linkage Neutral Adjustment
30
Detent Alignment Adjustment
30
Remove and Replace Motion Control Linkage
31
Remove and Replace Input Pulley
31
Remove and Replace Pump/Motor
31
Transmission/Transaxle
31
Push Valve Function
32
Implement Relief/Charge Valve
32
Hydrostatic Pump
32
Hydrostatic Motor End Cap
32
Hydraulic Flushing
33
Drive Line
33
Transaxle Assembly
34
Parking Brake Adjustment
34
Brake Band Adjustment
34
Park Brake Adjustment
34
Transaxle Installation
35
Hydraulic Manifold
35
Transaxle Top Bolts
35
Lowering Transaxle
35
Transaxle Removed
35
Raising Transaxle
36
Mounting Pad Cover
36
O Ring Installation
36
Pump Installation
37
Transaxle Front Bolts
37
Manifold Installation
37
O Ring Ports
37
Aligning Pins
38
Temperature Sending Unit
38
Control Rod Connections
38
Side Panel Installation
38
Pump Series Engagement
39
Motor Removal
39
Motor Mounting Area
39
Motor Installation
39
Manifold Removal
40
Protected Seal Rings
40
Ring and Bolt Locations
41
Rear Manifold Pad in Place
41
Positioning Front of Manifold
41
Front Manifold Pad Installed
41
Implement Relief Valve
42
Acceleration Valves
42
Charge and Implement Relief Valves
42
Hydraulic Flushing Instructions
43
Hydraulic Hose and Line Routing
43
Ignition System
44
Charging System
44
Interlock Switches
44
Section 6 - Electrical System
44
Lighting Circuit
45
Wiring Harness
45
Charging System Test
46
Ammeter Test
46
Interlock Switch Locations and Replacements
46
PTO Interlock Switch
46
Seat Switch
47
Harness Routing
47
Wiring Diagram
48
Fuse Holder
49
Control Console Wiring
50
Headlight and PTO Wiring
50
D-200 Wiring Diagram
52
Twin Harness Routing
54
Twin Wiring Diagram
55
Attachment Mounting Locations
56
MID Lift Trunnion Adjustment
56
Remove Lift Linkage
56
Section 7 - Attachment Lifts
56
Hydraulic Valve Removal
57
Remove Hydraulic Valve
57
Remove/Overhaul Hydraulic Cylinder
57
Remove Hydraulic Valve Handle
58
Overhaul Hydraulic Valve
58
Attachments Mounting Locations
58
Remove Hydraulic Lift Mechanism
59
Remove Hydraulic Cylinder
59
Lower Adjust,Emt
61
Steering
61
Section 8 - Chassis
61
Steering Gear Bracket
62
Install Steering Gear
62
Remove Steering Gear
62
Wheel Alignment Adjustment
62
Overhaul Steering Gear
63
Steering Gear Lever
63
Adjusting Plug
63
Steering Gear Disassembled
63
Steering Gear Housing
64
Lever Gauge Adjustment
64
Adjusting Plug Installed
64
Adjusting Lever Stud
64
Remove PTO Clutch
65
PTO Clutch/Brake Adjustment
65
Power Take-Off (PTO)
65
PTO Clutch Adjustment
66
Clutch Removal
67
PTO Clutch/Maintenance
67
Clutch Disassembly
68
Clutch Reassembly
68
Retaining Ring Removal
68
Clutch Installation
69
Installing PTO Clutch
69
PTO Clutch Rod
69
Installing Clutch Bar
69
PTO Clutch Assembled
70
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Owner's Manual
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Wheel Horse C-161 Specifications
General
Fuel
Gasoline
Drive Type
2WD
Fuel Capacity
3.5 gallons
Tires Front
4.00-8
Engine
Kohler
Transmission
Gear
Speeds
2 reverse
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