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WIA Weldmatic 200i MIG User Manual

WIA Weldmatic 200i MIG
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®
CP137-40 Rev A
Weldmatic 200i
[internal wirefeeder]
Operators Manual
Weldmatic 200i MIG, Arc/TIG welder
Model No. CP137-2, Iss A
02/15
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WIA Weldmatic 200i MIG Specifications

General IconGeneral
BrandWIA
ModelWeldmatic 200i MIG
CategoryWelding System
LanguageEnglish

Summary

Safe Practices

Eye protection

Wear appropriate eye protection to prevent injury from welding arcs and flying debris.

Introduction to Welding Processes

Burn Protection

Toxic Fumes

Fire and Explosion Prevention

Shock Prevention

Receiving and Package Contents

Specifications

Controls

Control Panel Overview

Description of the main control panel and its key components.

Indicators Overview

Explains the function of indicators like m/min, Amps, Power On, and Over Temperature.

Adjustment and Mode Selection

Details adjustment controls for current, voltage, wire speed, and mode selection.

Normal Welding Sequence

Basic Welding Information

MIG Welding (GMAW) Details

Details MIG welding process, including choice of shielding gas and flow rate.

Establishing Weld Settings

Guides on setting wirefeed speed and arc voltage for optimal weld results.

Weld Settings Charts

Provides suggested settings for fillet welds on mild steel using gasless and solid wires.

Gun Position and Stick Welding

Describes gun positioning for different wire types and stick welding connections.

Stick and TIG Welding Operations

Details stick and TIG welding operations, including electrode selection and connections.

TIG Operation and Duty Cycle

Explains TIG welding operation and the machine's duty cycle rating.

General Maintenance

Dust and Wirefeed Maintenance

Guidance on cleaning dust and maintaining the wirefeed system for optimal performance.

External Trouble Shooting

Power Source Issues

Troubleshooting steps for power source issues like no output or tripping circuit breakers.

Welding Performance Issues

Diagnosing and resolving issues related to erratic arc, poor wirefeed, and weld quality.

Service Information

Circuit Diagrams

Provides the power source circuit diagram for service and diagnostic purposes.

Assembly and Parts Lists

Power Source Components

Lists and illustrates the components of the Weldmatic 200i power source.

Wirefeeder Components

Details the components of the wirefeeder mechanism and feed rolls.

Gun and Cable Assembly Components

Lists and illustrates the parts of the welding gun and cable assembly.

Warranty Information

Replacing the Gun Cable Liner

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