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Wilton 4002 User Manual

Wilton 4002
20 pages
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Operating Instructions — Parts Manual
1-Inch Belt / 8-Inch Disc Sander
Model 4002
Part No. 9078321
Revision A1
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Wilton 4002 Specifications

General IconGeneral
BrandWilton
Model4002
CategorySander
LanguageEnglish

Summary

General Specifications

Specifications

Details belt/disc size, motor, power requirements, and dimensions of the sander.

Machinery General Safety Warnings

General Safety Guidelines

Covers eye wear, apparel, work position, guards, environment, accidental starts, and unattended operation.

Electrical and Operational Safety

Electrical Safety and Wire Sizes

Covers grounding, wiring, and wire size recommendations for safe operation.

Belt/Disc Sander Safety Instructions

Specific safety rules for operating the belt and disc sander.

Setting Up the Sander

Unpacking

Instructions for unpacking the sander and checking for missing parts.

Cleaning

Guidance on removing protective coating and waxing surfaces.

Assembly

Steps for assembling the disc table and belt table.

Setup and Dust Management

Fastening Sander to Supporting Surface

Recommends securing the sander to a bench or table for stability.

Dust Chutes

Locates and describes the dust chutes for vacuum connection.

Connecting Sander to Power Source

Power Connection Requirements

Specifies 115 Volts operation and checks before connecting power.

Grounding Instructions

Details the importance and procedure for grounding the sander for safety.

Operating Instructions

Starting and Stopping Sander

How to turn the sander on and off using the switch.

Locking Switch in OFF Position

Method to lock the switch in the OFF position for safety.

Tracking the Sanding Belt

How to adjust the belt tracking for proper pulley alignment.

Platen Adjustment

How to adjust the platen for proper belt support during sanding.

Belt Table Adjustments

Setting Belt Table 90-Degree Stop

Procedure to set the belt table to a 90-degree angle using the positive stop.

Setting Belt Table at 45-Degree Angle

How to tilt the belt table to a 45-degree angle for specific operations.

Disc Table Adjustments

Adjusting the Table Angle

How to position the disc table at 90 degrees or tilt it down 45 degrees.

Adjusting Disc-to-Table Gap

Steps to set a 1/16-inch gap between the disc and table.

Changing Abrasive Belts

Instructions for removing and replacing sanding belts.

Changing Abrasive Belts and Discs

Changing Abrasive Belts (continued)

Further steps for belt replacement, including directional arrows and tracking checks.

Changing Abrasive Discs

Procedure for removing old and installing new abrasive discs.

Disc Maintenance and Operations

Changing Abrasive Discs (continued)

Aligning disc plate, adjusting guard, and reassembling disc table.

Miter Gauge Usage

How to use the miter gauge on tables for angled cuts.

Motor Belt Adjustment

How to tighten a loose motor belt by adjusting the motor position.

Typical Operations

Introduction to common sanding operations.

Typical Operations Examples

Sanding Aluminum

How to sand aluminum on the disc unit with the table tilted.

Sanding Outside Curves

Method for sanding outside curves on the belt unit with platen removed.

Polishing Operations

Using an accessory felt belt for polishing operations.

Sanding in Tight Areas

Technique for sanding in confined spaces using the belt.

Sanding Inside Curves

Sanding Inside Curves Technique

How to sand inside curves using the upper sanding belt idler wheel.

Replacement Parts Information

Ordering Replacement Parts

Information on how and where to order replacement parts.

Belt Sander Parts Exploded View

Belt Sander Parts List

Disc Sander Parts Exploded View

Disc Sander Parts List

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