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Woodward 3161 Governor User Manual

Woodward 3161 Governor
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Product Manual 03101
(Revision C)
Original Instructions
3161 Governor
Installation and Operation Manual
This document, and more, is available for download from Martin's Marine Engineering Page - www.dieselduck.net

Table of Contents

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Questions and Answers:

Woodward 3161 Governor Specifications

General IconGeneral
ApplicationsMarine
Operating Temperature-40°C to +70°C
Communication ProtocolModbus
OutputsAnalog outputs
Enclosure RatingIP65

Summary

Chapter 1. General Information

Chapter 2. Installation Procedures

Installation Requirements

Covers calibration fluid, pump rotation, and drive coupling alignment for proper installation.

Output Shaft Linkage

Details connecting prime mover linkage to the governor's output shaft and recommended travel.

Oil Supply

Specifies clean, non-corrosive oil with 100-300 SUS viscosity and filling to the sight glass level.

Start-up

Emphasizes following installation procedures and being prepared for emergency shutdown.

Chapter 3. Principles of Operation

Compensation System

Describes how the compensation system stabilizes the pilot valve plunger position.

Limit/Shutdown Pilot Valve

Details how the limit/shutdown pilot valve initiates prime mover shutdown.

Operation of the 3161 Governor

Increase in Speed Setting

Explains how rotating the speed setting shaft clockwise increases governor speed setting.

Decrease in Speed Setting

Describes how counterclockwise rotation of the speed setting shaft decreases governor speed.

Shutdown

Details the process of prime mover shutdown initiated by the limit/shutdown pilot valve.

Chapter 4. Troubleshooting

Troubleshooting Diagram

Provides a step-by-step guide to diagnose governor faults based on observed problems.

Chapter 5. Governor Repair

General Disassembly

Guidelines for disassembling the governor, emphasizing care for precision parts.

Governor Disassembly

Instructions for disassembling the governor, referencing parts from exploded views.

Parts Inspection and Replacement

Covers inspection of moving parts for wear and damage, and replacement of bearings.

Inspection Procedure

Details inspection of critical parts like droop pin, output shafts, and pilot valve for wear.

Governor Assembly

Assembly Procedures

Steps for assembling the governor, emphasizing use of new parts and proper torque.

Ballhead Assembly

Detailed steps for assembling the ballhead with its components and cover.

Linkage and Cover Assembly

Instructions for assembling the governor's linkage and covers, including droop adjustment.

Chapter 6. Governor Calibration

General

Preparatory steps before calibration, including pump rotation and test stand setup.

Calibration

Steps for calibrating the governor to engine specifications, including speed and output adjustments.

Technical Assistance

Symptoms

Description of the problem or symptoms observed with the governor.

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