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Woodward ProTech-GII 8237-1599 - User Manual

Woodward ProTech-GII 8237-1599
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®
Product Manual 26709
(Revision F, 10/2016)
Original Instructions
ProTech-GII Overspeed Protection Device
with Voted Inputs
8237-1594, -1595, -1596, -1597, -1598, -1599,
-1600, -1601, -1656, -1660
Installation and Operation Manual

Table of Contents

Questions and Answers

  • A
    Ashley DoyleAug 12, 2025
    How to troubleshoot power supply input alarm on Woodward ProTech-GII 8237-1599?
    • B
      Brent RosalesAug 12, 2025
      If the Woodward Security Sensors power supply inputs aren't working and a power supply input alarm is present, check the wiring and terminal block connections to ensure they are secure. Verify that the breaker or fuse for the power source is not open. Confirm that you have at least two power supplies connected. On the front panel, press the VIEW button under the ALARM LED and check for Power Supply 1 or 2 Fault. Check the input voltage level to ensure it's within the acceptable range according to the electrical specifications, and verify the power supply has the appropriate rating to power the ProTech-GII.
  • C
    caseyjenniferAug 16, 2025
    What to do if trip relays are not working on Woodward ProTech-GII 8237-1599?
    • R
      Rachel JohnsonAug 16, 2025
      If the trip relays on your Woodward Security Sensors are not working, check the wiring and terminal block connections. Using the Programming and Configuration Tool or front panel, verify that the trip configuration is set correctly, considering that energize-to-trip versus de-energize-to-trip inverts the polarity on the relays. Check the power supplies that provide voltage to the relay output. If you are using the 24 V EXT available from the ProTech-GII, measure the voltage between terminals 80 and 81 to ensure it is 24 V ±10%. If it is not, remove the wiring from the 24 V EXT to unload the output and measure again to verify the voltage is not being overloaded.
  • M
    Mary KellyAug 19, 2025
    How to fix Woodward ProTech-GII 8237-1599 Security Sensors speed input not working?
    • J
      Janet VillanuevaAug 19, 2025
      If the speed input on your Woodward Security Sensors is not working, verify the wiring and terminal block connections. On the front panel, check the Speed Input Configure Menu to ensure all configuration options are correctly selected. Verify there are no alarms or faults indicating a setup problem, such as open wire trip, speed lost, or speed fail. Ensure the input signal levels are within the electrical specifications and check the shield connections. If using an active probe, disconnect it and measure the voltage from terminals 69 to 71; it should be 24 V ±10%. Reattach the probe and measure again to verify it is not overloading the voltage provided by the ProTech-GII.
  • J
    Joseph NashAug 25, 2025
    Why is the alarm relay output not working on Woodward Security Sensors?
    • H
      Heather DavisAug 25, 2025
      If the alarm relay output on your Woodward Security Sensors is not working, check the wiring and terminal block connections. Inspect the power supplies that provide voltage to the relay output. If you're using the 24 V EXT available from the ProTech-GII, measure the voltage between terminals 80 and 81 to verify it's 24 V ±10%. If it is not, remove the wiring from the 24 V EXT to unload the output and measure again to verify the voltage is not being overloaded.
  • A
    Alejandro ThompsonAug 27, 2025
    What causes dedicated discrete input malfunction in Woodward ProTech-GII 8237-1599 Security Sensors?
    • T
      Travis JohnsonAug 27, 2025
      If a dedicated discrete input (Start, Reset, or Speed Fail Override) on your Woodward Security Sensors is not working, verify the wiring and terminal block connections. On the front panel, check the Dedicated Discrete Inputs Monitor Menu and ensure the logic state is correct. Check the signal level to confirm it's within the acceptable range per the electrical specifications. Measure the voltage from terminal 1 to terminal 81; it should be 23 V ±2 V. If it is out of range, return the unit to Woodward.
  • W
    wsantosAug 30, 2025
    How to troubleshoot analog output issues on Woodward Security Sensors?
    • M
      martinwhitneyAug 31, 2025
      If the analog output on your Woodward Security Sensors is not working, verify the wiring and terminal block connections. On the front panel, check the Monitor Analog Output Menu and ensure that the analog output is reading an expected output value. Measure the current from terminal 64 and verify it corresponds to the previous step. Verify the load on the analog output is within the electrical specifications. Using the PCT or front panel, verify the scaling is correct.
  • A
    Anthony MclaughlinSep 3, 2025
    What to check if MODBUS is not functioning on Woodward ProTech-GII 8237-1599?
    • F
      Frank ReidSep 3, 2025
      If MODBUS is not working on your Woodward Security Sensors, verify the wiring and terminal block connections. Specifically, ensure the HI and LO wires are terminated to the correct terminals for RS-485, and likewise for TXD and RXD for RS-232. Also, verify the termination jumpers are installed for RS-485 mode. Using the PCT or front panel, verify the correct settings are selected.
  • M
    Michael MontgomerySep 7, 2025
    How do I fix a Programming and Configuration Tool issue with Woodward ProTech-GII 8237-1599 Security Sensors?
    • B
      Brent BakerSep 7, 2025
      If the Programming and Configuration Tool is not working with your Woodward Security Sensors, verify that the cable plugged into the DB9 port is not a crossover cable; a straight-through cable is required. Check that power is applied to the ProTechTPS module and that the service tool is connected. Verify the correct COM port is selected when establishing communications and that Auto Detection BAUD rate is selected.

Summary

General Information

Description

Overview of the ProTech-GII overspeed safety device, its capabilities, and compliance.

Applications

Installation

Hardware Installation Procedure

Step-by-step guide for mechanical and electrical installation of the ProTech-GII.

Module Removal and Installation-Bulkhead Mount Package

Procedure for removing and installing modules in the bulkhead mount enclosure.

Module Removal and Installation-Panel Mount Package

Procedure for removing and installing modules in the panel mount enclosure.

Power Supply Requirements

Control Wiring Guidelines

Functionality

Features

Overview of ProTech-GII features including fault tolerance and triple modular redundancy.

Security

Product Models

Description of Independent Trip Relay and Voted Trip Relay models and their configurations.

Speed Sensor Inputs

Information on passive MPU, active proximity, and eddy current probe inputs.

Dedicated Discrete Inputs

Relay Outputs

Overspeed and Over-Acceleration Detection Logic

Explanation of how overspeed and over-acceleration events are detected and processed.

Speed Redundancy Manager

Configuration and use of the Speed Redundancy Manager for signal selection and voting.

Acceleration Redundancy Manager

Configuration and use of the Acceleration Redundancy Manager for signal selection and voting.

Start Logic

Configuration of start signal functions, including speed fail detection and override.

Test Routines

Overview of available test routines for verifying system operation.

Alarm and Trip Latches

Explanation of alarm and trip latch functions, reset procedures, and possible alarm inputs.

System Logs

ProTech-GII Response Time Performance

Front Panel Interface

Keypad Functions

Passwords

Details on password levels, their requirements, and default passwords.

Monitor Menu

View Logs

Configuration of the ProTech-GII via Front Panel

Editing Configuration Settings from the Front Panel

Process for modifying parameters directly on the ProTech-GII front panel.

Configure Menu Page

Configuration Procedure

Step-by-step guide for performing configuration changes on the ProTech-GII.

Configure Speed Submenu Page

Configure Acceleration Page

Configure Start Logic Page

Configure Speed Redundancy Manager Page

Configuration of speed signal sources, base, and fallback redundancy modes.

Configure Trip Latch Page

Configure Discrete Inputs

Configure Analog Output Page

Configure Test Modes Page

Configuration of Temporary Overspeed Trip, timeouts, and test mode permissives.

Configure Auto-Sequence Test Page

Configure Modbus Page

Configuration Management Menu Page

Configuration Copy Page

Password Change Menu Page

Test Routines

Test Modes Menu

Temporary Overspeed Setpoint Test

Test to temporarily set overspeed setpoint for testing trip function.

Manual Simulated Speed Test

Test using internal frequency generator to manually adjust speed for overspeed trip validation.

Auto Simulated Speed Test

Test using internal generator to automatically ramp speed for overspeed trip validation.

Auto-Sequence Test

Programming and Configuration Tool

General

Installation of the PCT

Using the Programming and Configuration Tool (PCT)

Steps to use the PCT in isolated, Test, and Config levels for configuration and monitoring.

On-Line Menu

View Configuration Error Log

View Trip and Alarm Log

View Overspeed;Acceleration Log

View Module Faults Log

Off-Line Configuration

Creating, modifying, saving, and loading configuration files using the PCT in off-line mode.

Configuration Settings - PCT

Overview of parameters configurable via PCT in online or offline modes.

Load Settings File to Device

Procedure for uploading a saved configuration file to the ProTech-GII.

Compare Settings File Differences

Troubleshooting

Introduction

I;O Troubleshooting

Table of common I/O problems, possible causes, and suggested troubleshooting actions.

Trip Indications

Table detailing trip indications, descriptions, possible causes, and suggested actions.

Alarm Indications

Table detailing alarm indications, descriptions, possible causes, and suggested actions.

ProTech-GII Configuration Worksheet

Configuration Functions (Minimum Required)

Worksheet for configuring SPEED INPUTS, ACCELERATION, and REDUNDANCY MANAGER.

DISCRETE INPUTS

START LOGIC

TRIP LATCH

ANALOG OUTPUT

TEST MODES

Worksheet for configuring Temporary Overspeed Trip, timeouts, and Test Mode Permissive.

AUTO SEQUENCE TEST (Module A)

MODBUS

Woodward ProTech-GII 8237-1599 Specifications

General IconGeneral
BrandWoodward
ModelProTech-GII 8237-1599
CategorySecurity Sensors
LanguageEnglish

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