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ProTech-GII 8237-1599
Woodward ProTech-GII 8237-1599 User Manual
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®
Product Manual 26709
(Revision F, 10/2016)
Original Instructions
ProTech-GII Overspeed Protection Device
with Voted Inputs
8237-1594, -1595, -1596,
-1597, -1598, -1599,
-1600, -1601, -1656, -1660
Installation and Operation Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
Warnings and Notices
9
Electrostatic Discharge Awareness
10
Regulatory Compliance
11
Acronyms and Definitions
14
Chapter 1. General Information
15
Description
15
Applications
16
Figure 1-1. Typical Protech-GII Application (Voted Trip Relay Models)
17
Figure 1-3. Typical Gas Turbine Application (Voted Trip Relay Models)
18
Chapter 2. Installation
19
Introduction
19
Unpacking
19
Hardware Installation Procedure
19
Enclosures
20
Figure 2-2A. Typical Protech-GII Bulkhead Package—Front Door Open
21
Figure 2-3. Mounting Outline Diagram for Bulkhead-Mounted Models
22
Module Removal and Installation-Bulkhead Mount Package
23
Figure 2-4A. Typical Protech-GII Panel Mount Package—Front View
26
Figure 2-4D. Panel Mount Schematic Showing Front Panel a Connection to Module a and Front Panel C Connection to Module C—Top View
27
Figure 2-5A. Mounting Outline Diagram for Panel-Mount Models
28
Figure 2-5B. Mounting Outline Diagram for Panel-Mount Models
29
Module Removal and Installation-Panel Mount Package
30
Figure 2-5C. Panel Cutout Diagram for Panel-Mount Models
30
Mounting Location Considerations
32
Environmental Specifications
33
Power Supply Requirements
33
Table 2-1C. Low Voltage Input Specifications
34
Input/Output Specifications
35
Table 2-4B. Active Probe Specifications
36
Table 2-5B. Voted Trip Relay Specifications
37
Shielded Wiring
38
Control Wiring Guidelines
39
Figure 2-7. Inside View of Protech-GII
41
Figure 2-8. Protech-GII Control Wiring Diagram
42
Figure 2-9. Trip Module—Included Within Voted Trip Relay Units Only
43
Figure 2-10B. I/O Wiring Routing & Stress Relief Diagram
44
Figure 2-11A. Example MPU (Passive Magnetic Pickup Unit) Wiring
45
Figure 2-11D. Example Eddy Current Probe (Active Magnetic Pickup Unit Wiring
46
Figure 2-12A. Example Standard Discrete Input Wiring (Internal Power Option)
47
Figure 2-13. Example Analog Output Wiring
48
Figure 2-14D. Example Trip Relay Wiring (Voted Trip Relay Models)
50
Figure 2-14F. Example Alarm Relay Wiring (External Supply)
51
Figure 2-15. Power Supply Relationship Diagram
52
Figure 2-16B. Serial Com Port Interface Diagram—Rs-485
53
Chapter 3. Functionality
54
Introduction
54
Features
54
Figure 3-1. Module Diagram with Speed Redundancy Manager Configured
56
Figure 3-2. Module Diagram Without Speed Redundancy Manager Configured
57
Product Models
58
Figure 3-3. Basic Functional Overview of Independent Trip Relay Models
59
Figure 3-4. Functional Diagram of Single Protech-GII Module with Independent Trip Relay Outputs
60
Figure 3-5. Example TMR Trip Block Assembly Interface
61
Figure 3-6. Basic Functional Overview of Voted Trip Relay Models
62
Figure 3-7. Functional Diagram of Single Protech-GII Module with Voted Trip Relay Outputs
63
Figure 3-8. Simplex Trip Block Assembly
64
Inputs and Outputs
65
Overspeed and Over-Acceleration Detection Logic
68
Start Logic
70
Figure 3-11. Start Logic Diagram
71
Figure 3-12. Speed Fail Trip Diagram
72
Test Routines
73
Alarm and Trip Latches
75
System Logs
77
Protech-GII Response Time Performance
78
For 2Oo3 Voted Trip Relay Models When Speed Redundancy Manager Function Is Configured
80
Chapter 4. Front Panel Interface
81
Introduction
81
Screen Layout
82
Keypad Functions
83
Navigation
84
Passwords
85
Monitor Menu
86
Figure 4-8. Monitor Summary (Page 1)
87
Figure 4-10. Monitor Alarm Latch
89
Figure 4-11. Monitor Dedicated Discrete Inputs
90
Figure 4-12. Monitor Speed Input
91
Figure 4-14. Acceleration Redundancy Manager
92
Figure 4-16. Monitor Analog Output
93
Figure 4-17. Monitor Modbus Status
94
Figure 4-19. Set Date & Time
95
Figure 4-21. Set Date & Time
96
View Logs
97
Figure 4-25. Overspeed/Over-Acceleration Log
98
Figure 4-26. Trip Log
99
Figure 4-28. Peak Speed/Accel Log
100
Chapter 5. Configuration of the Protech-GII Via Front Panel
101
Introduction
101
Editing Configuration Settings from the Front Panel
101
Configure Menu Page
102
Configuration Procedure
103
Figure 5-2. Save Configuration
104
Figure 5-4. Configure Speed Submenu
105
Figure 5-6. Configure Acceleration
106
Figure 5-7. Configure Start Logic
107
Figure 5-8. Configure Speed Redundancy Manager
108
Figure 5-10. Configure Trip Latch
109
Figure 5-11. Configure Alarm Latch
110
Figure 5-13. Configure Start Input Sharing
111
Figure 5-15. Configure Speed Fail Override Input Sharing
112
Figure 5-17. Configure Test Modes
113
Figure 5-19. Configure Modbus
114
Figure 5-20. Configure Power Supply Alarms
115
Figure 5-22. Configuration Management Menu
116
Figure 5-23. Configuration Overview
117
Figure 5-24. Configuration Compare
118
Figure 5-26. Configuration Copy
119
Figure 5-27. Password Change
120
Chapter 6. Test Routines
122
Test Modes Menu
122
Temporary Overspeed Setpoint Test
123
Figure 6-2B. Temporary Overspeed Test
124
Figure 6-3. Manual Simulated Speed Test
125
Figure 6-4. Test Frequency Resolution
126
Auto Simulated Speed Test
128
Auto-Sequence Test
130
Figure 6-8. Lamp Test
131
Chapter 7. Programming and Configuration Tool
133
General
133
Installation of the PCT
134
Levels of Operation of the Programming and Configuration Tool (PCT)
134
Using the Programming and Configuration Tool (PCT)
135
On-Line Menu
137
Off-Line Menu
144
Configuration of the Protech-GII - PCT
145
On-Line Configuration
146
Off-Line Configuration
149
Configuration Settings - PCT
160
Protech-GII Configuration Checks
168
Error Messages and Solutions
170
Chapter 8. Modbus Communications
171
Introduction
171
Monitor Only
171
Monitor and Control
171
Modbus Communication
172
Port Adjustments
172
Protech-GII Parameter Addresses
172
Chapter 9. Safety Management
178
Product Variations Certified
178
Safe State
178
SIL Specifications
178
Failure Rate Data
179
Response Time Data
179
Limitations
179
Management of Functional Safety
180
Restrictions
180
Competence of Personnel
180
Operation and Maintenance Practice
180
Installation and Site Acceptance Testing
180
Functional Testing after Initial Installation
180
Functional Testing after Changes
181
Proof Testing (Functional Test)
181
Chapter 10. Troubleshooting
182
Introduction
182
I/O Troubleshooting
183
Trip Indications
185
Table 10-2. Trip Indications
186
Alarm Indications
187
Table 10-3. Alarm Indications
188
Chapter 11. Protech-GII Configuration Worksheet
189
Chapter 12. Product Support and Service Options
192
Product Support Options
192
Product Service Options
192
Returning Equipment for Repair
193
Replacement Parts
194
Engineering Services
194
Contacting Woodward's Support Organization
194
Technical Assistance
195
Chapter 13. Asset Management
196
Product Storage Recommendations
196
Refurbishment Period Recommendation
196
Appendix . Modbus Ethernet Gateway Information
197
Introduction
197
B&B Electronics Setup
197
Lantronix Setup
200
R Evision H Istory
205
D Eclarations
206
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Woodward ProTech-GII 8237-1599 Specifications
General
Brand
Woodward
Model
ProTech-GII 8237-1599
Category
Security Sensors
Language
English
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