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Worcester Greenstar Highflow 440CDi - User Manual

Worcester Greenstar Highflow 440CDi
60 pages
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UK/IE
INSTRUCTION MANUAL
INSTALLATION COMMISSIONING & SERVICING
8 716 115 219c (03.2010)
THE APPLIANCE IS FOR USE WITH
NATURAL GAS OR L.P.G. (Cat II 2H3P TYPE C13, C33 & C93)
NATURAL GAS:
GREENSTAR HIGHFLOW 440CDi GC NUMBER 47-406-24
GREENSTAR HIGHFLOW 550CDi GC NUMBER 47-406-25
LIQUID PETROLEUM GAS:
GREENSTAR HIGHFLOW 440CDi GC NUMBER 47-406-26
GREENSTAR HIGHFLOW 550CDi GC NUMBER 47-406-27
GREENSTAR
HIGHFLOW 440CDi & 550CDi
FOR SEALED CENTRAL HEATING SYSTEMS AND MAINS FED DOMESTIC HOT WATER
FLOOR STANDING RSF GAS-FIRED CONDENSING COMBINATION
BOILER

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Summary

SAFETY & REGULATIONS

SAFETY PRECAUTIONS

Safety precautions for gas handling, boiler operation, general safety, and materials.

INSTALLATION REGULATIONS

Regulations and standards for appliance installation and compliance.

APPLIANCE INFORMATION

TECHNICAL DATA

Detailed technical specifications for the appliance including CH, DHW, gas, flue, and electrical data.

PRE-INSTALLATION

CLEANING PRIMARY SYSTEMS

Procedures for cleaning the central heating system before boiler installation.

MAINS SUPPLIES

Requirements for electrical and water supply connections, pressure, and hard water areas.

INSTALLATION

ELECTRICAL

Instructions for electrical connections, wiring, and safety precautions for the appliance.

COMMISSIONING

PRE-COMMISSIONING CHECKS

Essential checks to be performed before commissioning the boiler and system.

STARTING THE APPLIANCE

Step-by-step guide for starting the boiler, setting controls, and checking gas pressure.

FINISHING COMMISSIONING

Final steps for commissioning, handover, and customer instructions.

SERVICING & SPARES

INSPECTION AND SERVICE

Procedures for routine inspection and servicing of the boiler for continued efficiency.

REPLACEMENT PARTS

Information on replacing various internal components like sensors, valves, and heat exchangers.

SETTING THE AIR;GAS RATIO

Procedure for setting the appliance's air/gas ratio using a combustion analyser.

FAULT FINDING & DIAGRAMS

FAULT FINDING

Table of boiler faults, conditions, and recommended actions for troubleshooting.

GAS BOILER COMMISSIONING CHECKLIST

Summary

SAFETY & REGULATIONS

SAFETY PRECAUTIONS

Safety precautions for gas handling, boiler operation, general safety, and materials.

INSTALLATION REGULATIONS

Regulations and standards for appliance installation and compliance.

APPLIANCE INFORMATION

TECHNICAL DATA

Detailed technical specifications for the appliance including CH, DHW, gas, flue, and electrical data.

PRE-INSTALLATION

CLEANING PRIMARY SYSTEMS

Procedures for cleaning the central heating system before boiler installation.

MAINS SUPPLIES

Requirements for electrical and water supply connections, pressure, and hard water areas.

INSTALLATION

ELECTRICAL

Instructions for electrical connections, wiring, and safety precautions for the appliance.

COMMISSIONING

PRE-COMMISSIONING CHECKS

Essential checks to be performed before commissioning the boiler and system.

STARTING THE APPLIANCE

Step-by-step guide for starting the boiler, setting controls, and checking gas pressure.

FINISHING COMMISSIONING

Final steps for commissioning, handover, and customer instructions.

SERVICING & SPARES

INSPECTION AND SERVICE

Procedures for routine inspection and servicing of the boiler for continued efficiency.

REPLACEMENT PARTS

Information on replacing various internal components like sensors, valves, and heat exchangers.

SETTING THE AIR;GAS RATIO

Procedure for setting the appliance's air/gas ratio using a combustion analyser.

FAULT FINDING & DIAGRAMS

FAULT FINDING

Table of boiler faults, conditions, and recommended actions for troubleshooting.

GAS BOILER COMMISSIONING CHECKLIST

Worcester Greenstar Highflow 440CDi Specifications

General IconGeneral
ModelGreenstar Highflow 440CDi
CategoryBoiler
Output40kW
Domestic Hot Water Output40kW
ERP RatingA
Fuel TypeNatural Gas
Central Heating Flow Temperature Range30°C to 80°C
Warranty5 years

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