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WS CBF-B1 - User Manual

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Profibus DP – CBF-B1/CBFF-B1 Burner Control Box
vor00161
PROPERTIES
APPLICATION RANGE
WS CBF-
/CBFF burner control boxes with Profibus DP
combine
essential control components such as flame relay,
ignition trans
former, manual and auto operation, as well as
as intermittent operation.
Two models are available:
(CBF-B1*) (Control Box Flame-Profibus) for Rekumat
®
-
burners in flame mode only
(CBFF-B1*) (Control Box FLOX-Flame-Profibus) for R
e-
kumat
®
-burners in flame mode, FLOX
®
mode
or FLOX
®
-Flame mode
The control boxes include extensive diagnostic capa
bilities
for ease of start-
up, maintenance and trouble shooting.
The built in two-
digit display can visualize program status,
manual mode it is possible to start burners step-by-step.
A PC or laptop computer can be connected to indi
vidual
control boxes via an optical interface cable. WSSoft e
n-
diagnostic and data logging functions. WSSoft and the i
n-
terface cable are optional features.
Substantial savings in engineering-, installation-
and
commis
sioning costs can be achieved when utilizing
Profibus capabili
ties. A two wire bus system communicates
all burner related control signals and status information b
e-
tween a central process control unit (e.g. SPS) and dece
n-
tralized CBF/CBFF control boxes.
Power supply and safety relevant signals such as in
terlocks
to the control boxes (see Fig. 1).
Individual control boxes are co
nnected to the bus system
of a bus sys
tem may be terminated by means of an easily
accessible switch, enabling a termination resistor.
*) –
B1 with Profibus DP ® registered trademark of WS GmbH
Standard-Hardware with integrated flame relay and cus-
tomizable Software in a cast aluminum hous
ing
(200x200x110mm). Protection rating IP54.
Connection terminal for power supply 230V 50/60 Hz (op-
tional 115V AC).
Works with grounded or ground free grid.
Release signal input 230V AC (optional 115V AC) via proc-
ess safety interlock (load for ignition transformer and con-
nected solenoid valves are present).
Ignition transformer optional inside control box or external
mount.
Dynamic self supervision with adjustable sen
sitivity of
flame relay strength and flame relay safety times.
Flame supervision via flame rod (1 or 2 elec
trodes) or UV
probe
Intermittent or constant operation (only with ionisation)
Configurable failure response (e.g. reset, multiple reset,
air purge after reset)
Air volume supervision via delta-p switch.
Configurable control parameters (Min. On and Off times,
air valve lag time)
Configurable air valve control with air valve closure in case
of fault
Cooling air utilizing combustion air valve or optional addi-
tional cooling air valve via Profibus cooling signal.
Profibus DP interface
incl. Connector and configurable
Profibus address switches includes GSD file.
Profibus DP control (remote reset, heat de
mand signal, air
purge, cooling).
Profibus DP burner status outputs.
Program status, ionization current and fault displayed
(LED)
Manual operation for burner tuning and diagnosis
Manual reset button on control unit housing (Reset-
/Info
button)
Access to burner fault information, diagnostics and statisti-
cal information (cont. tally of faults, operating hours, burner
on times, ignition attempts etc.)
for service and mainte-
nance via optical interface cable and WSSoft.
POC function (proof of closure) for main valve switch (pa-
rameterizeable)
Additional features of CBFF-B1-control box:
Failsafe inputs for activation of FLOX/Flame mode with in-
tegrated gas valve switching FLOX/Flame.
FLOX gas valve can be connected.
Input for supervision of air purge and combustion air flow
in FLOX mode via delta-p switch.
Decentralized Burner Control Box in a compact
metal housing for WS-REKUMAT
-
Burners in flame
mode (CBF-B1) and FLOX
-Flame mode (CBFF-
B1)
with Profibus DP
Picture 1
WS CBF-/CBFF burner control box
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WS CBF-B1 Specifications

General IconGeneral
Product NameWS CBF-B1
CategoryControl Unit
Storage Temperature-40°C to +85°C
Protection LevelIP20
Input Voltage24V DC
Power Consumption5W
Humidity5% to 95% RH, non-condensing
Communication InterfaceRS-485
InstallationDIN rail mounting

Summary

PROPERTIES

APPLICATION RANGE

Details the application range for WS CBF-/CBFF burner control boxes, highlighting their use in continuous/intermittent operation.

PROFIBUS DP System Overview

Profibus Bus Connection and Connector

Explains Profibus DP connection, wiring, and connector details for CBF/CBFF control boxes.

Profibus DP Technical Data

Provides technical specifications for Profibus DP, including baud rates, range, and data transmission.

Profibus DP Configuration and Data

Covers Profibus DP configuration, address selection, and data transmission between master and slave.

Status Information and Parameters

Details status display, parameter viewing, fault codes, and signal interpretation.

Hardware Connections

Wiring Diagram and Technical Data

Illustrates wiring diagrams and lists technical data, specifications, and features for the CBF(F)-B1 unit.

Operational Modes and Safety

Manual Burner Operation Modes

Guides on operating the burner in manual mode for Flame only, FLOX only, and combined modes.

Fault Handling and Safety Precautions

Details safety warnings, fault handling, and essential testing procedures after maintenance.

Troubleshooting Guide

Fault Identification and Resolution

Provides a guide to identify common faults and their corresponding solutions for CBF(F)-B1.

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