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Wyse 160 - Removal Procedures; Cables and Cover Removal; Fuse Replacement; Anode Cap Discharging

Wyse 160
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IBM Document: Wyse 03/97 Doc # 1335W05
Page 2 of 3 Copyright International Business Machines, 1997
All rights reserved
Removal Procedures
Cables and Cover
Turn OFF terminal.
Remove AC cord from rear of terminal.
Remove any other cables from the terminal.
Place the face of the CRT on a padded surface.
Remove (2) two screws located under the operator
control panel on the side of the terminal.
Push control panel into the terminal case so the controls
do not come through the terminal case.
Remove (2) two screws from the lower portion of the
terminal back and within each corner.
Slide cover straight back from face to remove the cover.
Fuse
Remove the cover as described before.
Locate the fuse on the printed circuit board inside a
housing just behind the AC power plug.
Remove fuse by hand or carefully with the pliers using
very little gripping pressure to avoid cracking the fuse.
Anode Cap discharging
Remove the cover as described before.
With test leads, connect the terminal’s metal frame to
the flat-blade screwdriver to ground it.
Place this grounded screwdriver under the circular
anode cap wihich is located on the back of the CRT tube
and touch the spring-clips inside the cap with the blade
of the screwdriver. (This will discharge the CRT)
At the same time press together the spring-clips using
the pliers and pull the anode cap off.
Operator Control Assembly
Remove the cover as described before.
Remove the (Contrast control harness, 3 pin marked
W401) from the circuit board.
Remove the (Power switch harnesses, 1 pin marked
S2A and S2B) from the circuit board.
Remove the (Brightness control harness, 3 pin marked
W202) from the circuit board
Unscrew the earth ground wire (Black) from the power
switch bracket
Remove (2) two screws holding the operator control
assembly to the terminal
Tilt-Swivel Base
Place the face of the CRT on a padded surface.
Remove (2) two screws holding the base to the terminal,
They are located at the back of the terminal’s swivel
base
Slide base to the rear of the terminal to remove it.
Removal Procedures ( Continued )
Main Circuit Board
Remove the cover as described before.
Discharge the Anode Cap as described before.
Cut or remove the strap holding the voltage capacitor to
the left terminal bracket.
Remove (2) two screws holding the circuit board to the
terminal. The screws are located in the back corners.
Remove the (Contrast control harness, 3 pin marked
W401) from the circuit board.
Remove the (Power switch harnesses, 1 pin marked
S2A and S2B) from the circuit board.
Remove the (Brightness control harness, 3 pin marked
W202) from the circuit board.
Remove the (LED harness, 2 pin marked P4) from the
circuit board.
Remove the (Yoke harness, 3 pin marked W201) from
the circuit board.
Remove the (Keyboard harness, 4 pin marked P5”)
from the circuit board
Unplug the CRT harness from the CRT.
Unscrew the earth ground wire (Green w/yellow stripe)
from the right bracket
Unscrew the Black grounding wires from the right
bracket.
Remove the circuit board’s clamp-downs from both sides
Side the circuit board back and away from the terminal.
CRT Assembly
Remove the cover as described before.
Discharge the Anode Cap as described before.
Remove Operator control assembly as described before.
Place the face of the CRT on a padded surface.
Remove (4) screws holding the bezel to both brackets
on each side of the terminal.
The terminal case should be clear of the CRT tube at
this time, however, verify by disconnecting any
remaining cables from the CRT.
Remove the case from the actual bezel and CRT.
Remove (4) screws, located in each of the four corners
of the bezel that hold the bezel to the CRT tube.
Lift the CRT and slide the bezel out from underneath the
CRT and return the CRT to the padded surface.
Yoke
(Refer to Special Notes before proceeding)
Remove the cover as described before.
Remove the (Yoke harness, 3 pin marked W201) from
the circuit board
Loosen the thumbscrew on the CRT neck to loosen the
Yoke lock.
Slide the Yoke OFF the CRT’s neck very carefully.

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