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1152
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Manual
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Issue 2.0 – 10/12/1
5 - 1152 Long
itudinal
Transaxle Sportscar Gearb
ox M
anual
© 2015 - Xtrac
Limited, Gabl
es Way, Kennet Park
, Thatc
ham, Berkshire. RG1
9 4ZA.
Xtrac I
nc, 6183 W. 80th Street
, Indiana
polis, IN 46278. United St
ates
31
Figure
5
-
Differentia
l Locking Perf
ormance
30
32
Table of Contents
Main Page
Default Chapter
2
Table of Contents
2
1 Summary of Lubricants and Greases
4
2 Operating Requirements
5
3 Specification
7
General Items
7
Standard Options (no Cost)
9
Optional Extras (Cost Options)
9
Excluded Items
9
4 Gearbox Operation
10
Gearchange Description
10
Oil System
10
Description
10
Dedicated Oil Feeds
11
Sensors
11
Filtration and Magnets
11
Setup/Running Conditions
11
Gear Cluster
12
Reverse Gear
13
Differential
14
Description
14
Ramp Angles
15
Number of Friction Faces
15
Positive Preload
15
Differential Test Rig
15
5 Gearbox Assembly and Maintenance
16
General Assembly Notes
16
Torque Settings
17
Cluster Setup
18
Ratio Change Procedure
18
Selector Barrel Setup
19
Differential Setup
21
Spiral Bevel Gear Assembly
21
Lifing Chart
21
6 General Information
23
Customer Support
23
Gearbox & Parts Supply
23
Training/Servicing
23
Contacts
24
7 Appendix A - Non Standard Tightening Torques
25
8 Appendix B - Dog Damage Sheet
26
9 Appendix C - Example Bevel Setting Sheet
27
10 Appendix D - Electrical Component Data Sheets
28
Bosch Temperature Sensor NTC M12-L
28
11 Appendix E - Oil Pumps and Flow
29
Oil Pump Pressure and Flow Rates
29
12 Appendix F - Differential Characteristics
30
13 Appendix G - Example Lifing Sheet
32
14 Appendix H - Ratio List-1152B-LMP3
34
15 Appendix J - Ratio List-1152-Generic
39
16 Appendix K - Manual Revision Sheet
42
17 Appendix L - Exchange Server Log-In Procedure
42
18 Appendix M - Xtrac Standards
45
19 Appendix N - Technical Bulletins
50
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