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Xylem HVL 2.015-4.220 - User Manual

Xylem HVL 2.015-4.220
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Installation, Operation,
and Maintenance Manual
HVL 2.015-4.220

Table of Contents

Questions and Answers

  • D
    dwarrenSep 23, 2025
    What does THERMO MOT/EXT ERROR 15 mean on my Xylem Water System?
    • K
      karl64Sep 23, 2025
      THERMO MOT/EXT ERROR 15 on your Xylem Water System indicates that the PTC sensor has reached its release temperature. Close X1/PTC if there is no external protective device connected.
  • V
    valdezalyssaAug 23, 2025
    What causes OVERLOAD ERROR 12 on a Xylem Water System and how to fix it?
    • K
      Kimberly HaysAug 23, 2025
      OVERLOAD ERROR 12 on your Xylem Water System means the power limit has been exceeded because the motor current is too high. Here's what to check: 1. Verify if parameter P215/P220 RAMP 1/RAMP 2 is too short and P265 BOOST is too low. 2. Ensure the cables and connections are working correctly. 3. Check if the pump is blocked. 4. Confirm the motor rotates in the correct direction. A non-return valve defect could cause it to rotate the wrong way before running. Also, ensure that the operation point is allowed and P245 MAX.FREQ. is not too high, and check the P265 BOOST value.
  • V
    Victor HamptonAug 25, 2025
    Why am I getting OVERVOLTAGE ERROR 13 on my Xylem Water System?
    • V
      victoriawalshAug 26, 2025
      OVERVOLTAGE ERROR 13 on your Xylem Water System indicates that the voltage is too high. To resolve this, check if parameter P220 RAMP 2 is set too fast and whether the power supply voltage is too high. Also, verify if there are excessive voltage peaks. If the error is power or voltage-related, consider installing line filters, line inductors, or RC-elements.
  • D
    Daniel RamirezAug 27, 2025
    How to fix INVERT. OVERHEAT ERROR 14 on Xylem HVL 2.015-4.220?
    • S
      sharon73Aug 27, 2025
      INVERT. OVERHEAT ERROR 14 on your Xylem Water System indicates that the temperature inside the unit is too high. Ensure the unit is properly cooled, the motor vents are not contaminated, and the ambient temperature is not excessively high.
  • K
    kparksAug 27, 2025
    What does PHASELOSS ERROR 16 mean on my Xylem HVL 2.015-4.220 Water System?
    • B
      Bridget GoodwinAug 27, 2025
      PHASELOSS ERROR 16 on your Xylem Water System indicates that one phase of the power supply is not working. Check the power supply under full load, verify for phase failure at the input, inspect the circuit breakers, and visually inspect the points at the input terminals.
  • N
    Nicole BruceSep 18, 2025
    Why is the system pressure not steady in my Xylem HVL 2.015-4.220?
    • M
      Mr. Michael FloresSep 18, 2025
      If the system pressure of your Xylem Water System is not steady, it could be due to the pressure being higher than the START VALUE or the REG. MODE being changed to Inverse. Check parameter P04 START VALUE and/or P320 REG. MODE.
  • A
    Alan LeeSep 15, 2025
    Why is my Xylem HVL 2.015-4.220 Water System showing UNDERVOLTAGE?
    • L
      lisawalshSep 15, 2025
      To address an UNDERVOLTAGE issue with your Xylem Water System: * Check if the supply voltage is too low. * Verify if there is a phase failure at the input. * Check for asymmetry between the phases.
  • R
    richard57Sep 16, 2025
    What does COMM LOST mean on my Xylem HVL 2.015-4.220?
    • M
      Michael HarrisSep 16, 2025
      If your Xylem Water System experiences COMM LOST, it means the communication between the power unit and the control board is not working correctly. Verify that the connection between the control board and the power unit is properly established.
  • J
    Julian RodriguezSep 6, 2025
    What does CODE ERROR mean on my Xylem HVL 2.015-4.220 Water System?
    • D
      Dana DavisSep 6, 2025
      If you encounter CODE ERROR on your Xylem Water System, it indicates an invalid processor command. Ensure the installation of the cables, the screen connection, and potential equalization are correct. Also, verify that the ground is correctly installed and that the signal is strong enough; if not, install additional ferrite inductances to boost the signal.
  • H
    Holly PerrySep 4, 2025
    What should I do if my Xylem Water System displays SETPOINT 1 I
    • T
      Tiffany SandersSep 4, 2025
      SETPOINT 1 I

Summary

Introduction and Safety

1.1.1 Qualified personnel

Product is intended for operation by qualified personnel only.

1.2 Safety

WARNINGs regarding physical injury and equipment damage.

1.2.1 Safety message levels

Definitions of DANGER, WARNING, CAUTION, NOTICE levels.

1.3 User safety

General safety rules to follow in work area.

Electrical connections

Connections must be made by certified electricians.

Transportation and Storage

2.2 System lifting

WARNING: Lift equipment only at specified lifting points.

Product Description

3.2 Product function and use

Description, intended use, and approvals for HYDROVAR controller.

3.3 Applications

Application alternatives for the product.

3.3.3 Cascade serial; Synchronous

Multi-pump operation via RS485 interface.

3.3.4 Cascade relay

One pump controls up to five slave pumps via an additional Premium Card.

3.5 Technical Data

Electrical specifications, environmental, and installation data.

3.6 Motor thermal protection

Implementation of PTC sensor or Software Thermal Control (STC).

Installation

4.1 Installation site checklist

DANGER/WARNING regarding installation environment.

4.2 Frequency converter and motor pre-installation check list

Check model numbers, voltage, and current ratings before installation.

Mechanical Installation

5.3 Mounting

Install unit on motor fan cover, keep motor cables short.

Electrical Installation

6.1 Precautions

WARNINGs for equipment hazards and electrical safety.

6.2 Protection devices

Information on recommended fuses and circuit breakers.

6.3 Wire type and ratings

Recommended power and control cable types and tightening torques.

6.4 EMC compatibility

Requirements and guidelines for electromagnetic compatibility.

6.4.1 EMC requirements

Hydrovar classification by categories based on EN61800-3.

6.4.2 Wiring the cables

Guidelines for ensuring electromagnetic compatibility during wiring.

6.5 AC mains and motor connection terminals

Instructions for wiring AC mains power supply and motor connections.

6.5.1 AC Mains (power supply) connection

Connect 1-phase AC input power wiring to terminals L and N.

6.5.2 Motor connection

WARNING about induced voltage from output motor cables.

6.6 Control terminals

Wiring instructions for control terminals.

6.6.1 Motor sensor connection

Connecting a motor sensor (PTC or thermal switch).

6.6.2 Input for emergency basic operations

Connect external switch for manual start-up.

6.6.3 Digital and analog I;O

Details of digital and analog I/O terminals and their functions.

6.6.4 RS485 connection

Terminals for multi-pump communication and external control devices.

6.6.5 Status relays

Terminals for making available Status Relay 1 and 2 contacts.

6.7.1 Digital and analog I;O (X3)

Connection of additional analog and digital I/Os.

Operation

7.1 Pre-start procedure

Electrical Hazard: Ensure power is OFF before proceeding with connections.

7.2 Pre-startup inspections

Check auxiliary equipment, cable routing, cooling, EMC, and fuses.

7.3 Apply power

NOTICE: HIGH VOLTAGE. Ensure safety covers are in place before applying power.

7.4 Discharge time

WARNING: Disconnect power and wait for capacitor discharge time.

Programming

8.3 Software parameters

Parameters are organized in two distinct groups: menu definition and configuration.

8.3.1 M00 MAIN MENU

Menu scope includes Home, language, date/time setup, and operating hours.

P02 REQUIRED VAL.

Sets the required value for the system, e.g., pressure in bar.

P03 EFF.REQ.VAL.

Shows current required value considering lift amount and offset signals.

8.3.2 M20 STATUS

Check status (failures, motor hours) of connected units.

P26 thru P30: ERROR memory

Parameters hold error memory information.

8.3.3 M40 DIAGNOSTICS

Submenu for production date, temperature, current, voltage, frequency, software version.

8.3.4 M60 SETTINGS

Submenu includes PASSWORD and JOG parameters.

8.3.5 M100 BASIC SETTINGS

Submenu for operation mode, pump address, password, lock function, display.

P105 MODE

Selects operation mode: Controller, Cascade, Actuator.

8.3.6 M200 CONF.INVERTER

Submenu includes Software, Units, Ramp, Motor, Frequency, STC settings.

P245 MAX.FREQ.

Sets the maximum frequency and pump speed.

P250 MIN.FREQ.

Sets the minimum frequency for operation.

P275 AMPI

Activates Automatic Motor Parameter Identification.

P290 STC MOTOR PROT.

Sets protection technique against motor overheating.

8.3.7 M300 REGULATION

Submenu includes Jog, Window, Hysteresis, Regulation mode, Lift settings.

8.3.8 M400 SENSOR

Configure all actual-value sensors connected to HYDROVAR.

8.3.9 M500 SEQUENCE CONTR.

Configure parameters for running a multi-pump system.

8.3.10 M600 ERROR

Submenu includes minimum threshold limit, delay time, auto error reset.

P615 ERROR RESET

Selects automatic reset of errors.

8.3.11 M700 OUTPUTS

Submenu for analog output and status relay configuration.

8.3.12 M800 REQUIRED VALUES

Configure required value and switch between them.

8.3.13 M900 OFFSET

Submenu includes offset (input, range) and level parameters.

8.3.14 M1000 TEST RUN

Parameters for automatic and manual test runs.

8.3.15 M1100 SETUP

Submenu for factory settings, password, and error memory.

8.3.16 M1200 RS-485 INTERFACE

Parameters for communication via Modbus or BACnet protocol.

8.3.17 M1300 START-UP

Parameters for quick start-up: Language, Motor Config, Pump Config, Required Value.

P1308 STC MOTOR PROT.

Sets protection technique against motor overheating.

P1311 CONTROL MODE

Sets pressure control mode: Constant or Differential.

Maintenance

9.1 General

Electrical Hazard: Disconnect power before service. Unit requires no special maintenance.

Troubleshooting

10.1 No error message on the display

Troubleshooting for issues like AUTO-START failure or unsteady pressure.

10.2 Error message on the display

Detailed error codes, causes, and remedies for display errors.

OVERLOAD ERROR 12

Cause: Power limit exceeded. Check ramp settings, connections, pump, motor rotation.

OVERVOLTAGE ERROR 13

Cause: Voltage too high. Check ramp speed, supply, peaks. Consider line filters.

INVERT. OVERHEAT ERROR 14

Cause: Unit temperature too high. Check cooling, vents, ambient temp.

THERMO MOT;EXT ERROR 15

Cause: PTC sensor reached release temp. Check external protective device.

PHASELOSS ERROR 16

Cause: One phase of power supply does not work. Check power supply, circuit breakers.

UNDERVOLTAGE

Cause: Voltage too low. Check supply voltage, phase failure, asymmetry.

LACK OF WATER ERROR 21

Cause: Low water sensor connection open. Adjust delay time or bridge terminals.

MIN. THRESHOLD ERROR 22

Cause: Minimum threshold not reached within delay time. Adjust delay time or enable auto-reset.

FAILURE SENSOR 1, ACT. VAL. SENSOR 1 ERROR 23

Cause: Sensor signal low. Check transducer, connection, configuration.

FAILURE SENSOR 2, ACT. VAL. SENSOR 2 ERROR 24

Cause: Sensor signal low. Check transducer, connection, configuration.

10.3 Internal error, on display or red LED ON

Troubleshooting for internal errors like EEPROM, EPROM, Watchdog, Processor, Code errors.

Xylem HVL 2.015-4.220 Specifications

General IconGeneral
BrandXylem
ModelHVL 2.015-4.220
CategoryWater System
LanguageEnglish

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