Yamaha 2007 XP500 - Assembling the Clutch; Installing the Clutch

CLUTCH
5-48
EAS15B4586b
ASSEMBLING THE CLUTCH
1. Lubricate:
● Friction plates
● Clutch plates
(with the recommended lubricant)
2. Install:
● Clutch boss
● Primary drive gear
● Clutch boss nut “1”
3. Tighten:
● Clutch boss nut
NOTE:
While holding the clutch boss “2” with the clutch
holding tool “3”, tighten the clutch boss nut.
4. Install:
● Clutch damper spring 1 “1”
● Clutch plate 2 “2”
● Friction plate “3”
● Clutch plate 1 “4”
EAS15B4286c
INSTALLING THE CLUTCH
1. Install:
● Clutch assembly “1”
● Clutch assembly nut “2”
NOTE:
● Align the “a” and “b” during reassembly.
● While holding the clutch assembly with the ro-
tor holding tool “3”, tighten the clutch assembly
nut.
Recommended lubricant
Engine oil
Clutch boss nut
90 Nm (9.0 m•kg, 65 ft•lb)
Universal clutch holder
90890-04086
YM-91042
T
R
.
.
1
2
3
A. Engine side
Clutch boss nut
65 Nm (6.5 m•kg, 47 ft•lb)
Rotor holding tool
90890-01235
Universal magneto & rotor holder
YU-01235
T
R
.
.