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Yamaha 20ESHT2 User Manual

Yamaha 20ESHT2
426 pages
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1995 - 2009
OUTBOARD / MOTEUR HORS-BORD
SERVICE MANUAL / MANUEL D’ATELIER
Model : 20ESHT2, 20ESHU2, 20ESHV2,
20ESHW2, 20ESHX2, 20ESHY2, 20MLH,
20MLHA, 20MLHB, 20MLHC, 20MLHD,
20MLHKZ, 20MLHT2, 20MLHU2, 20MLHV2,
20MLHW, 20MLHW2, 20MLHX, 20MLHX2,
20MLHY, 20MLHY2, 20MLHZ, 20MSH,
20MSHA, 20MSHB, 20MSHC, 20MSHD,
20MSHKZ, 20MSHT2, 20MSHU2,
6L3281977100
*6L3281977100*

Table of Contents

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Yamaha 20ESHT2 Specifications

General IconGeneral
Horsepower20 hp
Starting SystemManual
Gear Ratio2.08:1
Shaft Length15 inches
Fuel Tank Capacity12 L

Summary

Preface

Service Manual

General information and identification of the service manual.

Supplementary Service Manual

Details of the supplementary service manual's publication, copyright, and edition.

Chapter 6 Lower Unit

Lower Unit

Exploded diagrams and removal/installation for the lower unit.

Water Pump and Bearing Housing

Exploded diagrams and removal/installation for water pump and bearing housing.

Reverse Gear

Exploded diagrams and removal/installation for the reverse gear.

Forward Gear

Exploded diagrams and removal/installation for the forward gear.

Shimming

Procedures for selecting and adjusting shims for proper gear operation.

Chapter 1 General Information

Identification

Information on identifying the outboard motor by model and serial numbers.

Safety While Working

Essential safety guidelines and precautions to follow during service operations.

Special Tools

Lists and describes special tools necessary for manual procedures.

Chapter 2 Specifications

General Specifications

Comprehensive data covering dimensions, weight, and performance of the outboard motor.

Maintenance Specifications

Specifications related to maintenance, including engine, lower unit, and electrical components.

Tightening Torque

Specifies torque values for various engine and gear case fasteners.

Chapter 3 Periodic Inspection and Adjustment

Maintenance Interval Chart

Chart detailing the recommended intervals for periodic service and inspection tasks.

Fuel System

Maintenance procedures for the fuel system, including line and filter checks.

Control System

Maintenance procedures for throttle and shift control systems.

Chapter 4 Fuel System

Fuel and Lubrication System Components

Identifies and illustrates the components of the fuel and lubrication systems.

Fuel Filter

Exploded diagram and removal/installation chart for the fuel filter.

Carburetor Removal

Procedures for removing the carburetor from the engine assembly.

Carburetor Disassembly

Detailed steps for disassembling the carburetor into its components.

Chapter 5 Power Unit

Control Cable, Link and Hose

Exploded diagrams and removal/installation for control cables and hoses.

Lead Wire

Exploded diagrams and removal/installation for lead wires.

Power Unit

Exploded diagrams and removal/installation for the main power unit.

Recoil Starter

Exploded diagrams and removal/installation procedures for the recoil starter assembly.

Stator

Exploded diagrams and service points for the stator assembly.

Electrical Unit

Exploded diagrams and removal/installation for the electrical unit.

Chapter 7 Bracket Unit

Steering Bracket, Shift Lever and Tiller Handle

Exploded diagrams and removal/installation for steering bracket, shift lever, and tiller handle.

Bottom Cowling

Exploded diagrams and removal/installation for the bottom cowling.

Clamp Bracket

Exploded diagrams and removal/installation for the clamp bracket.

Swivel Bracket

Exploded diagrams and removal/installation for the swivel bracket.

Steering Bracket Disassembly

Procedures for disassembling the steering bracket.

Chapter 8 Electrical System

Electrical Components

Identifies and illustrates various electrical components of the outboard motor.

Electrical Analysis

Procedures for analyzing and diagnosing electrical system issues, including voltage checks.

Ignition System

Information on spark plug gap, CDI system voltage, and spark plug cap testing.

Starting System

Procedures for checking battery, fuse, wiring harness, and switches in the starting system.

Charging System

Procedures for testing rectifier output and lighting coil output.

Warning System

Testing procedures for thermo switch, oil level sensor, and warning lamp.

Chapter 9 Trouble-Shooting

Trouble Analysis

Guidelines for troubleshooting common outboard motor problems based on symptoms.

Trouble Analysis Chart

A chart correlating specific trouble modes with check elements and reference chapters.

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