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Yamaha F30B 2018 User Manual

Yamaha F30B 2018
348 pages
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6BG-28197-ZX-11
LIT-18616-03-84
USA, CAN, AUS, and NZL:
Worldwide:
(6BG)
(6BT)
(6BG)
(6BT)

Table of Contents

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Yamaha F30B 2018 Specifications

General IconGeneral
BrandYamaha
ModelF30B 2018
CategoryOutboard Motor
LanguageEnglish

Summary

Preface

Important Information

Distinguishes key safety and operational notations like WARNING, NOTICE, and TIP.

General Information

Model Information

Provides details about applicable models and their designations.

Important Safety and Service Information

Outlines critical safety precautions and guidelines for servicing the equipment.

How to Use This Manual

Explains the manual's format, symbols, and conventions for effective service.

Specified Tightening Torque

Details general and specific tightening torque values for fasteners.

Symbols

Illustrates symbols used to identify specifications and components.

External Dimensions

F30BEHD, F30EHA External Dimensions

Provides external dimensions for F30BEHD and F30EHA models.

F30HA External Dimensions

Displays external dimensions for the F30HA model.

F30BET, F30A External Dimensions

Shows external dimensions for F30BET and F30A models.

F40FEHD, F40EHA External Dimensions

Illustrates external dimensions for F40FEHD and F40EHA models.

F40HA External Dimensions

Presents external dimensions for the F40HA model.

F40FED External Dimensions

Details external dimensions for the F40FED model.

F40FET, F40A External Dimensions

Provides external dimensions for F40FET and F40A models.

Technical Feature and Description

Electronic Control System

Explains the electronic control system, including ECM, sensors, and actuators.

Engine ECM

Details the Engine Control Module (ECM) and its role in engine control.

Intake Silencer

Describes the intake silencer and its function in engine operation.

Fuel System

Outlines the components and diagrams of the fuel system.

Lubrication System

Details the lubrication system and its associated diagrams.

Cooling System

Explains the cooling system and provides a cooling diagram.

Intake and Exhaust System

Describes the intake and exhaust systems with diagrams.

Hose Routing

Illustrates the routing of various hoses for fuel, vapor, and cooling systems.

Rigging Information

Important Reminder on Rigging

Provides critical warnings and instructions before rigging the outboard motor.

Crate Handling

Gives instructions on how to handle the crate containing the outboard motor.

Uncrating Procedure

Provides step-by-step instructions for safely uncrating the outboard motor.

Rigging Grommet Mounting

Details the process of mounting rigging grommets for cables and harnesses.

Tiller Handle Installation

Explains the installation procedure for the tiller handle.

Battery Installation

Emphasizes proper battery connection and cable sizing to prevent fires.

Propeller Selection

Guides selection of the correct propeller based on engine speed and boat load.

Troubleshooting

YDIS and Communication Cable Setup

Introduces the Yamaha Diagnostic System (YDIS) and explains CAN-Line connection.

K-Line Connection for YDIS

Explains the K-Line connection setup for the YDIS using a laptop.

Outboard Motor Troubleshooting Procedure

Outlines general troubleshooting steps, pre-checks, and YDIS usage for power unit issues.

Trouble Code Table and Checking Steps

Lists recognized trouble codes, items, and detailed checking steps.

Troubleshooting Without Trouble Codes

Provides procedures for diagnosing issues when specific trouble codes are absent.

Power Unit Troubleshooting

Guides troubleshooting for engine cranking, starting, spark, fuel, and compression issues.

PTT Unit Troubleshooting

Details troubleshooting steps for PTT unit operation, fluid pressure, and motor issues.

Lower Unit Troubleshooting

Guides troubleshooting for the lower unit's gear shift mechanism and related components.

Electrical System Overview

Electrical Component and Wire Harness Routing

Illustrates the layout and routing of electrical components and wire harnesses on the port side.

ECM Circuit Diagram

Presents a detailed circuit diagram for the Engine Control Module (ECM) with terminal numbers.

ECM Coupler Layout

Provides a visual representation and list of ECM coupler connections and their colors.

Checking Electrical Components

Details methods for checking electrical components using YDIS and peak voltage measurements.

Engine Control Unit and Component Checks

Covers checks for main relays, ECM circuits, TPS, and starter components.

Fuel Control Unit and Component Checks

Explains checks for alert buzzer, trolling switch, water detection switch, and fuel injectors.

Charging Unit and Component Checks

Guides checking lighting coil output voltage/resistance and rectifier/regulator voltage/continuity.

Ignition Unit and Component Checks

Details checks for ignition spark, ECM output voltage, ignition coil resistance, and pulser coil.

Starting Unit and Component Checks

Covers checks for starter relays and engine start switch continuity.

Fuel System

Fuel System Procedures

Covers reducing fuel pressure, disconnecting connectors, and measuring fuel pressure.

Fuel Filter Checks and Assembly

Details fuel filter removal, checking for leaks, and assembly procedures.

Fuel Pump Assembly Checks

Guides checking the fuel pump assembly for leaks and specified pressures.

Intake Silencer, Manifold, and Throttle Body

Covers checking and installing intake silencer, manifold, and throttle body components.

Throttle Link Rod Installation and Adjustment

Provides steps for installing and adjusting the throttle link rod.

Vapor Separator Procedures

Details draining fuel, removing, installing, and checking the vapor separator.

Fuel Cooler Components

Illustrates the fuel cooler assembly and lists all components.

Vapor Separator and High-Pressure Fuel Pump

Covers checking fuel strainer, adjusting float height, and assembling the vapor separator.

Fuel Injector Procedures

Explains removing, checking, and installing the fuel injector and related parts.

Power Unit Maintenance

Power Unit Checks and Adjustments

Covers checks for compression pressure, oil pressure, and related components.

Pulser Coil Air Gap Adjustment

Details checking and adjusting the pulser coil air gap with safety warnings.

Valve Clearance Checks and Adjustments

Explains measuring and adjusting valve clearances for engine cylinders.

Power Unit Assembly

Illustrates the power unit assembly and guides its removal and installation.

Flywheel Magneto and Timing Belt

Explains removing, checking, and installing the flywheel magneto and timing belt.

Engine ECM, Rectifier/Regulator, and Ignition Coil

Covers mounting procedures for the engine ECM, rectifier/regulator, and ignition coils.

Wire Harness Installation

Details the installation of various wire harnesses, clamps, and connectors.

Starter Motor Installation

Guides the installation of the starter motor, lead, nuts, and bolts.

Cylinder Head Removal and Installation

Details removing and installing the cylinder head, cover, and bolts with specific torque values.

Camshaft and Valve Procedures

Covers camshaft and valve disassembly, checking, and replacement procedures.

Exhaust Cover Procedures

Details removing, checking, and installing the exhaust cover, oil filter, and thermostat.

Cylinder Block Assembly

Illustrates the cylinder block assembly and guides disassembly, checking, and assembly of components.

Lower Unit Maintenance

Lower Unit Removal and Checks

Guides removing the lower unit, checking the propeller, and inspecting the anode.

Water Pump Checks

Details checking the water pump housing, impeller, and keyway for wear or deformation.

Propeller Shaft Housing Procedures

Explains removing, disassembling, checking, and assembling the propeller shaft housing.

Drive Shaft and Lower Case Procedures

Covers removing, disassembling, and checking drive shaft, forward gear, and lower case components.

Shimming Procedures

Provides workflow and methods for shimming gears, measuring backlash, and selecting shims.

Bracket Unit Maintenance

Friction Plate (Tiller Handle Model)

Illustrates the friction plate assembly and lists all components.

Tiller Handle Assembly

Details assembling the tiller handle, including throttle shaft, bushings, and control links.

Electrical Component (Tiller Handle)

Illustrates electrical components for tiller handle models and guides assembly.

Shift Rod and Shift Bracket

Illustrates the shift rod and shift bracket assembly and lists all components.

Bottom Cowling Components

Illustrates the bottom cowling assembly and lists all components.

Upper Case Assembly and Mount

Covers removing and installing the upper case assembly and its mounting hardware.

Oil Pan and Exhaust Guide Assembly

Guides checking and assembling the oil pan and exhaust guide components.

Steering Arm Removal and Installation

Details removing and installing the steering arm, yoke, and related parts.

Hydro Tilt Assembly Procedures

Covers removing, checking, and installing the hydro tilt assembly with safety warnings.

PTT Unit Procedures

Details removing, bleeding, and installing the PTT unit, including fluid level checks.

Clamp Bracket and Swivel Bracket Procedures

Covers checking clamp bracket anode and adjusting the trim sensor cam.

PTT Motor Procedures

Details removing, disassembling, checking, assembling, and installing the PTT motor.

PTT Gear Pump Checks

Covers checking the gear pump, housing, filter, and valve seal for proper function.

PTT Cylinder Procedures

Details removing, checking, and assembling the PTT cylinder and piston.

Maintenance

Maintenance Outline and Interval Charts

Provides an overview of maintenance recommendations, interval charts, and operating conditions.

Predelivery Checks

Outlines essential checks for engine oil, battery, cooling water, and switches before delivery.

General Periodic Maintenance

Details periodic maintenance tasks for various engine and system components.

Specification Data

Model Data: Dimensions and Weight

Presents dimension and weight data for various outboard motor models.

Model Data: Performance and Power Unit

Lists performance specs like rated power, operating range, and power unit details.

Model Data: Electrical System and Fuel System

Provides technical data for ignition, starting, charging, and fuel systems.

Model Data: Engine Speed Control and PTT System

Lists specifications for TPS, oil pressure, trim sensor, and PTT system.

Model Data: Cylinder Head Assembly

Provides specifications for cylinder head warpage and camshaft dimensions.

Model Data: Lower Unit Technical Data

Lists technical data for the lower unit, including backlash and shim thicknesses.

Model Data: Bracket Unit Technical Data

Provides technical data for the PTT system, including hydraulic pressure and motor specifications.

Wiring Diagrams

How to Use Wiring Diagrams

Explains how to interpret wiring diagrams, including symbols and terminal numbering.

Wiring Diagram: Engine, Fuel, and Ignition Units

Shows the wiring diagram for the engine control, fuel, and ignition systems.

Wiring Diagram: Charging, Starting, and PTT Units

Depicts the wiring diagram for charging, starting, and PTT systems.

Wiring Diagram: Control Unit

Shows wiring diagrams for tiller handle and hydro tilt control units.

Shim Selection Tables

Pinion Shim (T3) Selection Table

Provides a table for selecting pinion shims (T3) based on measurement and stamped values.

Forward Gear Shim (T1) Selection Chart

Shows a chart for selecting forward gear shims (T1) based on backlash measurements.

Reverse Gear Shim (T2) Selection Chart

Provides a chart for selecting reverse gear shims (T2) based on backlash measurements.

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