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General| Horsepower | 200 hp |
|---|---|
| Starting System | Electric |
| Gear Ratio | 1.86:1 |
| Steering | Remote |
| Shaft Length | 25 in |
Explains manual layout, conventions, and defines symbols for data and lubrication.
Outlines essential safety procedures for preventing accidents and injuries during service.
Identifies applicable models and the location of the serial number for this manual.
Highlights key features such as the hour meter and exhaust components.
Guides the selection of the correct propeller based on boat and motor performance.
Lists essential checks to ensure smooth delivery and proper motor function.
Details inspection of fuel hoses, filter, and tank for leaks and proper connections.
Describes the procedure for checking the gear oil level.
Covers checking battery electrolyte level, gravity, and cable connections.
Ensures correct alignment of anti-cavitation plate for optimal performance.
Verifies smooth operation and proper seating of remote control cables.
Ensures smooth steering operation without interference.
Verifies smooth shifting and throttle control from neutral to full throttle.
Confirms smooth tilting operation and correct trim meter indication.
Verifies proper function of engine start, stop, and safety shut-off mechanisms.
Confirms cooling water discharge from the pilot water outlet during engine run.
Outlines procedures for testing engine operation after maintenance.
Details the four-stage break-in procedure for a new engine.
Lists post-test run checks like gear oil and fuel leakage, and cooling system flush.
Provides overall engine dimensions, weight, performance data, and power unit type.
Details critical maintenance measurements for the power unit, cylinders, pistons, and connecting rods.
Lists specifications for ignition system, thermoswitch, and choke solenoid.
Presents detailed exterior dimensional drawings of the outboard motor.
Specifies precise tightening torques for critical fasteners across the power unit and lower unit.
Lists specialized tools required for specific maintenance and adjustment procedures.
Provides a guideline for recommended maintenance intervals based on operating hours.
Describes how to check and adjust the fitting of the top cowling for proper seal.
Outlines checks for fuel joint, hoses, and filter for leaks and proper function.
Details procedures for checking spark plugs, thermostat, and cooling water passage.
Covers checks and adjustments for ignition timing, carburetor synchronization, and throttle/gearshift.
Includes checks for power trim and tilt operation and fluid level.
Details checks and changes for gear oil and propeller.
Covers general checks for anodes, battery, and lubrication points.
Lists specialized tools for fuel system diagnostics and repair.
Illustrates the correct routing of fuel hoses for proper connection and safety.
Provides an exploded view and part list for the fuel filter, pump, and joint assembly.
Describes checks for fuel hose connector integrity and potential damage.
Covers checks for float position, water accumulation, and filter element condition.
Details procedures for testing fuel pump pressure and detecting leaks.
Outlines steps for disassembling and reassembling the fuel pump for inspection.
Provides an exploded view and parts list for the carburetor assembly.
Explains how to disassemble and check carburetor passages, jets, and float height.
Provides steps for correctly reassembling the carburetor after service.
Lists specialized tools required for power unit service and repair.
Details how to measure engine compression pressure using a gauge.
Provides exploded views and parts lists for various power unit assemblies.
Details the procedure for safely removing the entire power unit from the outboard motor.
Explains how to remove the flywheel magnet using specialized tools.
Outlines steps for removing stator, pulser coil, and starter motor.
Provides an exploded view and parts list for the intake manifold assembly.
Details the procedure for removing the intake manifold and reed valve assembly.
Provides an exploded view and parts list for the exhaust system components.
Explains how to remove the exhaust cover, pressure control valve, and related parts.
Provides an exploded view and parts list for the cylinder head assembly.
Details the steps for removing the cylinder head, cover, and thermostat.
Provides an exploded view and parts list for the cylinder block and crankcase components.
Outlines the procedure for removing the crankcase and its bearings.
Details the steps for removing pistons, connecting rods, and the crankshaft.
Provides an exploded view and parts list for pistons, connecting rods, and related components.
Explains how to disassemble pistons and connecting rods.
Covers checks for cylinder sleeve cracks, corrosion, and anodes.
Details checks for piston outside diameter, clearance, and ring dimensions.
Covers checks for internal surfaces, bearings, and axial/side clearance.
Details checks for journal diameter, run-out, and crank pin diameter.
Covers installing crankshaft bearings and connecting rods.
Explains how to assemble piston rings, connecting rod, and piston pin.
Details inserting pistons into cylinders and installing connecting rod caps.
Outlines steps for installing the cylinder head, checking anodes, and tightening bolts.
Details installation of exhaust covers, pressure control valve, and related parts.
Covers installation of reed valve plate assembly and intake manifold.
Explains installation of pulser coil, stator, and flywheel magnet.
Details the procedure for reinstalling the power unit onto the engine.
Lists parts for the lower unit assembly.
Details the procedure for removing the lower unit from the upper case.
Outlines steps to remove the water pump and shift rod assembly.
Covers checks for water pump housing, insert cartridge, and impeller.
Provides exploded views and parts lists for the propeller shaft and housing.
Details steps for removing the propeller shaft housing and related parts.
Explains how to disassemble the propeller shaft housing.
Details checks for shaft bends, run-out, and dog clutch.
Provides steps for assembling the propeller shaft.
Lists parts for the drive shaft and lower case assembly.
Details steps for removing the drive shaft, housing, and gears.
Explains how to disassemble the lower case.
Covers checks for housing cracks, bearings, and oil seals.
Provides steps for assembling the drive shaft housing.
Details checks for gear teeth and bearings.
Explains how to assemble the forward gear.
Covers checks for shaft bends, run-out, and bearings.
Details checks for pinion gear teeth.
Outlines steps for installing the lower case and related components.
Explains the process and calculation for shimming components.
Details how to select pinion shims based on measurements and formulas.
Provides steps and formulas for selecting forward gear shims.
Details how to select reverse gear shims based on measurements and formulas.
Covers measuring forward and reverse gear backlash.
Details the process of measuring and adjusting backlash using shims.
Lists parts for the lower unit assembly (counter rotation model).
Details steps for removing the lower unit (counter rotation model).
Outlines steps to remove water pump and shift rod (counter rotation model).
Provides exploded views and parts lists for propeller shaft and housing (counter rotation).
Details steps for removing propeller shaft housing and shaft (counter rotation model).
Covers checks for shaft bends, run-out, and dog clutch (counter rotation model).
Lists parts for drive shaft and lower case assembly (counter rotation model).
Details steps for removing drive shaft and reverse gear (counter rotation model).
Explains disassembly of the lower case (counter rotation model).
Outlines steps for installing the lower case (counter rotation model).
Explains shimming process and calculations (counter rotation model).
Details selecting pinion shims based on measurements and formulas (counter rotation model).
Details selecting reverse gear shims based on measurements and formulas (counter rotation model).
Details selecting forward gear shims based on measurements and formulas (counter rotation model).
Details selecting propeller shaft shims based on measurements and formulas (counter rotation model).
Covers measuring forward and reverse gear backlash (counter rotation model).
Details the process of measuring and adjusting backlash (counter rotation model).
Lists specialized tools required for bracket unit service and repair.
Provides an exploded view and parts list for the bottom cowling assembly.
Lists parts for the upper case assembly.
Details steps for removing and disassembling the upper case.
Covers checks for upper case components and reassembly procedures.
Details the procedure for bleeding air from the power trim and tilt unit.
Outlines steps for safely removing the power trim and tilt unit.
Covers procedures for measuring hydraulic pressure of the power trim and tilt unit.
Provides an exploded view and parts list for the PTT motor and reservoir.
Details steps for disassembling the PTT motor.
Covers checks for brush length, continuity, commutator diameter, and armature coil.
Provides steps for reassembling the PTT motor.
Explains how to disassemble the reservoir.
Outlines steps for disassembling the gear pump unit.
Details assembly of reservoir and gear pump unit.
Provides an exploded view and parts list for tilt and trim cylinders.
Details disassembly of tilt and trim cylinders.
Covers checks for cylinder components.
Details the assembly of the power trim and tilt unit.
Details the procedure for installing the power trim and tilt unit.
Provides an exploded view and parts list for the steering arm.
Outlines steps for removing and installing the steering arm.
Provides an exploded view and parts list for clamp brackets.
Explains disassembly and assembly of clamp brackets.
Explains how to adjust the trim sensor cam for correct resistance.
Lists specialized tools required for electrical system testing.
Covers measuring peak voltage and lower resistance of electrical components.
Identifies electrical components visible from the starboard side.
Identifies electrical components visible from the port side.
Identifies electrical components visible from the top view.
Shows the wiring harness diagram and color codes for connections.
Provides a wiring diagram for the ignition system.
Details checking and adjusting the spark gap using an ignition tester.
Covers inspection and replacement of spark plug caps.
Explains how to measure ignition coil resistance.
Covers measuring pulser coil output voltage and resistance.
Details measuring charge coil output voltage and resistance.
Explains how to measure CDI unit output peak voltage.
Covers checking thermoswitch continuity at specified temperatures.
Provides a wiring diagram for the starting system.
Details checking fuse continuity.
Covers checking wiring harness continuity.
Explains how to check starter relay continuity and operation.
Provides an exploded view and parts list for the starter motor.
Details steps for removing starter motor pinion.
Covers checking pinion teeth and operation.
Details checks for commutator condition and diameter, and undercut.
Covers measuring brush length and checking brush holder continuity.
Details checking choke solenoid resistance and plunger operation.
Provides a wiring diagram for the charging system.
Explains how to measure lighting coil output voltage and resistance.
Covers measuring Rectifier Regulator output peak voltage.
Provides a wiring diagram for the power trim and tilt system.
Details checking power trim and tilt relay continuity.
Covers checking switch continuity.
Explains how to measure trim sender resistance.
Addresses symptoms related to the engine not cranking.
Provides a flowchart for diagnosing starting system issues.
Addresses symptoms of engine cranking but not starting.
Provides a flowchart for diagnosing ignition system issues.
Addresses symptoms of engine starting but not running stably.
Provides a flowchart for diagnosing fuel system issues.
Continues troubleshooting for engine not running stably.
Addresses power unit specific issues when engine doesn't run stably.
Provides troubleshooting steps for engine idle speed issues.
Addresses symptoms of engine not accelerating or stalling.
Continues troubleshooting for engine not accelerating.
Continues troubleshooting for engine not accelerating.
Continues troubleshooting for engine not accelerating.
Provides troubleshooting steps for overheating or lack of speed increase.
Addresses symptoms of power trim and tilt unit not operating.
Continues troubleshooting for power trim and tilt unit issues.
Addresses symptoms of power trim and tilt unit not holding motor up.
Provides troubleshooting steps for shift mechanism issues.
Addresses symptoms of battery discharging quickly.
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