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Yamaha 200A - Removing the Starter Motor Pinion; Checking the Starter Motor Pinion; Checking the Armature

Yamaha 200A
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60H5E11
8
Commutator diameter limit:
32.0 mm (1.26 in)
Commutator undercut limit A:
0.2 mm (0.0079 in)
60h80300
8-18
Starter motor
Removing the starter motor pinion
1. Remove the starter motor cover.
2. Remove the adhesive.
Attach with adhesive after reassembly.
3. Push down the pinion stopper 1 as shown
to remove the clip 2.
60h80270
Checking the starter motor pinion
1. Check the teeth of the pinion for cracks or
wear. Replace if necessary.
60h80280
2. Check the pinion for smooth operation. Re-
place if necessary.
NOTE:
Turn the pinion clockwise to check that it oper-
ates smoothly, and turn it counterclockwise to
check that it locks in place.
Checking the armature
1. Check the commutator for dirt. Clean with
#600 grid sandpaper or by blowing the com-
pressed air.
60h80285
2. Measure the commutator diameter. Re-
place the armature if the measured diam-
eter is smaller than the specified value.
60h80290
3. Measure the commutator undercut A.
Replace the armature if the measurement
is smaller than the specified value.

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