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Yamaha 200A - Mounting the Coils; Installing the Power Unit

Yamaha 200A
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60H5E11
5
Piston, Connecting rod
5-40
Mounting the coils
1. Install the pulser coil assembly, and the sta-
tor assembly.
2. Mount the Woodruff key, and then install
the flywheel magnet.
60H50890
Installing the power unit
1. Clean the mating face of the power unit and
the upper case, and install dowels and new
gasket.
2. Install the power unit, and tighten the bolts
and nuts.
60H50910
Flywheel holder : 90890-06522
Flywheel magnet nut:
160 N • m (16 kgf • m, 116 ft • lb)
T
R
.
.
Power unit mounting bolt :
21 N • m (2.1 kgf • m, 15 ft • lb)
T
R
.
.
Ignition coil:
8 N • m (0.8 kgf • m, 6 ft • lb)
T
R
.
.
3. Tighten the flywheel magnet.
60H50920
: 30 mm
NOTE:
Apply some engine oil on the nut before tight-
ening.
Apply force in the direction of the arrows
shown. While working, take precautions
against the slipping off of the flywheel
holder.
4. Install the CDI unit and the bracket.
60H50840

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