Yamaha 200A - Lower Unit

60H5E11
Lower unit
LOWR
Lower unit
Special service tools.....................................................................................................6-1
Lower unit (regular rotation model).............................................................................6-4
Removing the lower unit ...........................................................................................6-7
Removing the water pump and shift rod ...................................................................6-8
Checking the water pump and shift rod ....................................................................6-8
Propeller shaft, Propeller shaft housing (regular rotation model) ..........................6-10
Removing the propeller shaft housing assembly.....................................................6-12
Disassembling the propeller shaft housing assembly .............................................6-12
Checking the propeller shaft housing assembly .....................................................6-13
Assembling the propeller shaft housing assembly .................................................. 6-14
Disassembling the propeller shaft assembly........................................................... 6-15
Checking the propeller shaft assembly ...................................................................6-15
Assembling the propeller shaft assembly ...............................................................6-16
Drive shaft and lower case (regular rotation model) ...............................................6-17
Removing the drive shaft and forward gear ............................................................6-18
Disassembling the lower case ................................................................................6-18
Checking the drive shaft housing ............................................................................6-19
Assembling the drive shaft housing ........................................................................6-19
Checking the forward gear ......................................................................................6-20
Assembling the forward gear ..................................................................................6-20
Checking the drive shaft .........................................................................................6-21
Checking the pinion gear ........................................................................................6-21
Assembling the lower unit (regular rotation model) ................................................6-21
Installing the lower case..........................................................................................6-21
Installing the water pump ........................................................................................6-24
Installing the speedometer hose .............................................................................6-24
Installing the lower unit ...........................................................................................6-25
Shimming (regular rotation model) ...........................................................................6-27
Shimming ................................................................................................................6-28
Selecting the pinion shims ......................................................................................6-28
Selecting the forward gear shims............................................................................6-29
Selecting the reverse gear shims............................................................................6-30
Backlash (regular rotation model) .............................................................................6-31
Measuring the forward and reverse gear backlash .................................................6-31