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Yamaha 90TLRZ User Manual

Yamaha 90TLRZ
497 pages
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2001 Outboard Rigging Guide
©2000 YAMAHA MOTOR CORPORATION, U.S.A. Printed in U.S.A.
LIT-18865-00-01

Table of Contents

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Yamaha 90TLRZ Specifications

General IconGeneral
Model NameYamaha 90TLRZ
Horsepower90 HP
Starting SystemElectric
Shaft Length20 inches
SteeringRemote
Engine TypeIn-line 4
Fuel SystemElectronic Fuel Injection (EFI)
Recommended FuelRegular unleaded (minimum 87 octane)

Summary

SECTION 1 - STANDARD EQUIPMENT, RIGGING KITS, AND CRATE CONTENTS

Rigging Kits

Overview of available rigging kits for Yamaha outboards, including part numbers and applications.

SECTION 2 - ENGINE DIMENSIONS, MOUNTING, & MOUNTING EQUIPMENT

Engine Mounting Dimensions (Transom Only)

Provides detailed dimensions for mounting outboard motors on a transom.

Transom Mounting Patterns

Illustrates the bolt patterns for mounting outboard motors on various transoms.

Dual Engine Tie Bar Kit Installation

Instructions for installing the dual engine tie bar kit for synchronized steering.

SECTION 3 - ELECTRICAL

Wire Harnesses

Details on various wire harnesses for different models and configurations.

Switch Panel Assemblies

Information on different switch panel assemblies and their applications.

SECTION 4 - REMOTE CONTROLS

Control Boxes

Overview of different Yamaha control box models and their features.

Control Box Applications

Table showing control box applications for different engine models.

701 Remote Control Assembly

Detailed information and parts list for the 701 side mount remote control assembly.

703 Control Assemblies

Parts list and diagrams for the 703 standard control box assemblies.

704 Binnacle Mount Remote Control Assemblies

Parts list and diagrams for the 704 single and dual binnacle mount control assemblies.

705 Flush Side-Mount Remote Control Assembly

Parts list and diagrams for the 705 flush side-mount remote control assembly.

Remote Control Cables, Remote Conversion Kits 701, 703

Information on remote control cable lengths and conversion kits.

Control Box Adjustments

Procedures for adjusting control boxes for smooth and safe operation.

SECTION 5 - INSTRUMENT & GAUGE INSTALLATIONS

Tachometer

Essential information on tachometer operation, types, and mounting.

Speedometer

Details on speedometer operation, installation, and calibration.

Trim Meter

Information on trim meter installation, adjustment, and sender connection.

Water Pressure Gauge

Guidance on water pressure gauge installation, sender installation, and maintenance.

Water Temperature Gauge

Instructions for installing and wiring the water temperature gauge.

Fuel Gauge

Information on fuel gauge installation, mounting, and wiring.

SECTION 6 - TILLER HANDLE KITS

T9.9 Remote Tiller Rigging Kit

Installation instructions for the T9.9 remote tiller rigging kit.

F15 Tiller Handle Kit

Parts list and exploded view for the F15 tiller handle kit.

F25 Tiller Handle Kit

Parts list and exploded diagram for the F25 tiller handle kit.

30HP Tiller Handle Kit

Parts list and installation instructions for the 30HP tiller handle kit.

F30/F40 3-Cylinder Tiller Handle, Steering Friction Kit

Parts list and installation for F30/F40 tiller handle and steering friction kit.

40, C40, 50, C50 Tiller Handle, Steering Friction Kit

Parts list and installation for 40, C40, 50, C50 tiller handle and steering friction kit.

F40 4-Cylinder, F/T50 Tiller Handle, Steering Friction Kit

Parts list and installation for F40 4-cylinder, F/T50 tiller handle and steering friction kit.

SECTION 7 - CONVERSION & STEERING KITS

SECTION 8 - PROPELLERS

Propellers

Overview of Yamaha propeller types and design considerations.

Propeller Application Charts

Tables detailing propeller applications for various Yamaha outboard models.

SECTION 9 - RIGGING COMPONENTS/KITS

30HP 3 CYL. NEUTRAL SAFETY SWITCH

BOAT WIRING DIAGRAMS

CONTROL FUNCTIONS

DIGITAL TACHOMETER

Explanation of the digital tachometer, trim-meter, and oil-level warning meter.

SWITCH PANEL

Details on switch panels for first and second stations, including engine start/stop.

PREPARATION BEFORE RIGGING

CONTROL CABLE INFORMATION

Information on control cable construction, end play, and installation recommendations.

SERVICE PROCEDURES

CHECKING ACTUATOR OPERATION

Procedure for checking actuator operation and cable length specifications.

SHIFT VOLTAGE ADJUSTMENT

Procedure for checking and adjusting shift voltage specifications.

SHIFT STROKE ADJUSTMENT

Instructions for adjusting shift stroke travel to compensate for cable end play.

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