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Yamaha 90C User Manual

Yamaha 90C
110 pages
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Printed in Japan
March 2003-0.6 × 1 !
6H3-28199-1N
(60FETO, 70BETO, 90AETO)
(E)
Printed on recycled paper
60C
70C
90C
OWNER’S MANUAL
U.S.A.Edition
LIT-18626-05-50
6H3-9-1N Hyoshi 2/11/03 9:05 Page 1

Table of Contents

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Yamaha 90C Specifications

General IconGeneral
BrandYamaha
Model90C
CategoryOutboard Motor
LanguageEnglish

Summary

Chapter 1 GENERAL INFORMATION

IDENTIFICATION NUMBERS

Details on recording outboard motor and key serial numbers.

EMISSION CONTROL INFORMATION

Information regarding emission control regulations for marine engines.

SAFETY INFORMATION

Crucial safety guidelines and precautions for operating the outboard motor.

IMPORTANT LABELS

Identifies and explains important warning labels on the motor.

BASIC BOATING RULES

Outlines essential rules for safe boating and navigation.

FUELING INSTRUCTIONS

Guidelines for safely fueling the outboard motor.

BATTERY REQUIREMENT

Specifications for the required battery for electric start models.

PROPELLER SELECTION

Guidance on choosing the correct propeller for optimal performance.

START-IN-GEAR PROTECTION

Explanation of the safety feature that prevents starting in gear.

Chapter 2 BASIC COMPONENTS

MAIN COMPONENTS OVERVIEW

Identifies and describes the main external components of the motor.

CONTROL OPERATIONS AND FUNCTIONS

Details on operating controls and other motor functions.

FUEL TANK SYSTEM

Details about the portable fuel tank and its components.

REMOTE CONTROL SYSTEM

Operation of the remote control lever for shifting and throttle.

TRIM AND TILT CONTROLS

Operation of power trim/tilt switches and throttle friction adjustment.

DIGITAL INSTRUMENTATION AND WARNING SYSTEMS

Explanation of digital tachometer, trim, and hour meters.

OVERHEAT WARNING INDICATOR

Explanation of the overheat warning indicator.

OIL LEVEL AND FILTER WARNINGS

Explanation of oil level and filter clogging warning systems.

MOTOR SUPPORT AND FLUSHING DEVICE

Use of tilt support lever and flushing device.

Chapter 3 OPERATION

INSTALLATION AND MOUNTING PROCEDURES

Procedures for installing and mounting the outboard motor.

FUEL AND OIL MANAGEMENT

Steps for filling the fuel tank and engine oil.

PRE-OPERATION CHECKS

Essential checks to perform before operating the motor.

ENGINE BREAK-IN AND STORAGE OPERATION

Procedures for operating the motor after extended storage and break-in.

STARTING AND WARMING UP THE ENGINE

Step-by-step guide to starting and warming up the outboard motor.

GEAR SHIFTING AND ENGINE STOPPING

How to shift between gears and safely stop the engine.

MOTOR TRIMMING AND TILTING

How to adjust the trim angle and tilt the outboard motor.

ADJUSTING TRIM ANGLE

How to adjust trim angle using the power trim/tilt switch.

TILTING UP/DOWN PROCEDURES

Procedures for tilting the outboard motor up or down.

CRUISING GUIDELINES

Advice for cruising in different water conditions.

Chapter 4 MAINTENANCE

TECHNICAL SPECIFICATIONS

Detailed specifications for the outboard motor.

TRANSPORTING AND STORING OUTBOARD MOTOR

Guidelines for safely transporting and storing the motor.

PERIODIC MAINTENANCE SCHEDULE AND TASKS

Schedule and procedures for regular maintenance.

SPARK PLUG CARE AND ADJUSTMENT

Procedures for cleaning and adjusting spark plugs.

FUEL SYSTEM INSPECTION AND CLEANING

Checking the fuel system for leaks and cleaning the fuel filter.

PROPELLER MAINTENANCE

Procedures for checking, removing, and installing the propeller.

GEAR OIL CHANGE PROCEDURE

Steps for changing the gear oil in the lower unit.

BATTERY CARE AND CONNECTION

Procedures for checking, caring for, and connecting the battery.

COOLING-WATER PASSAGE CLEANING

Procedure for cleaning cooling water passages.

Chapter 5 TROUBLE RECOVERY

TROUBLESHOOTING GUIDE

Guide to diagnosing and resolving common motor problems.

EMERGENCY ACTIONS AND PROCEDURES

Procedures for handling emergencies and temporary fixes.

STARTING SYSTEM FAILURES

Troubleshooting for starter and engine starting issues.

ENGINE PERFORMANCE ISSUES

Troubleshooting for power loss, vibration, and idle problems.

SUBMERGED MOTOR TREATMENT

Procedure for treating a submerged outboard motor.

Chapter 6 INDEX

INDEX LIST

Alphabetical listing of topics covered in the manual.

WARRANTY INFORMATION FOR U.S.A. AND CANADA

WARRANTY REGISTRATION AND REPAIR PROCESS

Steps for warranty registration and obtaining repairs.

WARRANTY COVERAGE, EXCLUSIONS, AND RESPONSIBILITIES

Details on coverage, exclusions, and customer responsibilities.

EXTERNAL USE WARRANTY GUIDELINES

Warranty information for using the motor outside the US or Canada.

CUSTOMER SERVICE AND CONTACT INFORMATION

Customer support contacts and service information.

YAMAHA OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY

WARRANTY COVERAGE PERIOD AND COMPONENTS

Details on the duration of warranty coverage for major components.

WARRANTY REGISTRATION AND REPAIR PROCESS

Requirements for registration and process for obtaining repairs.

WARRANTY EXCLUSIONS AND RESPONSIBILITIES

Exclusions from warranty due to abuse/neglect and customer duties.

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