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Yamaha CS3-E - User Manual

Yamaha CS3-E
78 pages
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PARTS
Created by Yamaparts.com, for personal use only.

Table of Contents

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Summary

FOREWORD

CHAPTER 1. GENERAL

1-1. Features

Details Yamaha's special engineering features for the CS3-E model.

1-2. Specifications & Performance

Provides detailed technical specifications and performance data for the CS3-E.

1-3. Performance Curves

Graphical representation of engine output, torque, and fuel consumption.

1-4. Service Tools

Lists standard and special tools required for servicing the YAMAHA 200 CS3-E.

CHAPTER 2. YAMAHA AUTOLUBE

2-1. What is YAMAHA Autolube?

Explains the automatic lubrication system for 2-stroke engines developed by Yamaha.

2-2. Features YAMAHA Autolube

Highlights the benefits and advantages of the Yamaha Autolube system.

2-3. Handling the Oil Pump

Provides instructions on bleeding and testing the oil pump after installation.

CHAPTER 3. 5-PORT CYLINDERS

3-1. Description of 5-Port Cylinder

Details the Schnuerle loop scavenging system and Yamaha's five-port design.

CHAPTER 4. ENGINE

4-1. Removing the Engine

Step-by-step guide for safely removing the engine from the motorcycle chassis.

4-2. Cylinder Heads

Instructions for removing, reinstalling, and cleaning carbon from the cylinder heads.

4-3. Cylinders

Describes the aluminum cylinder construction and features.

4-4. Piston Pins

Procedure for removing and installing the piston pin.

4-5. Piston Rings

Explains Keystone type piston rings and their advantages.

4-6. Piston

Covers checking and reconditioning of the piston, including clearance and carbon removal.

4-7. Crankcase Cover (R)

Instructions for removing and reinstalling the right crankcase cover.

4-8. Tachometer Drive Gear Assembly

Details the components of the tachometer drive gear assembly.

4-9. Clutch

Explains the clutch purpose, type, and provides an exploded view of its components.

4-10. Primary Drive Gear

Procedure for removing and checking the primary drive gear.

4-11. Distance Collar

Instructions for removing and installing the distance collar on the crankshaft.

4-12. Kick Starter

Explains the mechanism and removal procedure for the kick starter system.

4-13. Drive Sprocket

Procedure for removing and checking the drive sprocket and chain.

4-14. Shifting Mechanism

Details the operation and removal of the gear shift mechanism.

4-15. Splitting the Crankcase

Instructions for splitting and reassembling the crankcase.

4-16. Transmission

Explains the transmission gear layout, ratios, and removal procedure.

4-17. Crankshaft

Describes the crankshaft construction, specifications, and disassembly/assembly procedures.

4-18. Bearings and Oil Seals

Details the removal, installation, and types of bearings and oil seals used.

4-19. Carburetors

Explains the carburetor components, checking, adjusting, and synchronizing procedures.

4-20. Air Cleaners

Details the removal and cleaning procedure for the air filter element.

CHAPTER 5. CHASSIS

5-1. Front Wheel

Components and procedures for removing, checking, and adjusting the front wheel assembly.

5-2. Rear Wheel

Lists components and outlines removal and checking procedures for the rear wheel.

5-3. Replacing Tires

Step-by-step guide for removing and installing tires and tubes.

5-4. Rear Sprocket Wheel

Procedure for removing and checking the rear sprocket wheel.

5-5. Rear Arm

Instructions for checking and replacing the rear arm and bushings.

5-6. Fuel Tank

Procedure for removing the fuel tank.

5-7. Front Fork

Details removal, disassembly, checking, and reassembly of the front fork.

5-8. Rear Cushion

Method for checking the rear cushion for oil leakages and proper function.

CHAPTER 6. ELECTRICAL

6-1. YAMAHA 200 CS3-E Electrical Equipment

Overview of the electrical system, components, and voltage capacity.

6-2. Main Components

Identifies the primary components of the ignition, charging, starting, lighting, and signal systems.

6-3. Connection Diagram

Wiring diagram showing the electrical system connections for the 200 CS3-E.

6-4. Electrical Parts List

Lists electrical parts with their maker, model, and remarks.

6-5. Starter Dynamo

Covers inspection, repair, and testing procedures for the starter dynamo.

6-6. Regulator (Voltage Regulator)

Explains the regulator's function and provides inspection/adjustment procedures.

6-7. Ignition Coil

Details the ignition coil's function and provides inspection and testing procedures.

6-8. Spark Plugs

Guidance on judging spark plug condition, inspection, and maintenance.

6-9. Battery

Instructions for initial charging, periodic inspection, and maintenance of the battery.

200 CS3-E Circuit Diagram

Schematic of the motorcycle's electrical system connections.

Summary

FOREWORD

CHAPTER 1. GENERAL

1-1. Features

Details Yamaha's special engineering features for the CS3-E model.

1-2. Specifications & Performance

Provides detailed technical specifications and performance data for the CS3-E.

1-3. Performance Curves

Graphical representation of engine output, torque, and fuel consumption.

1-4. Service Tools

Lists standard and special tools required for servicing the YAMAHA 200 CS3-E.

CHAPTER 2. YAMAHA AUTOLUBE

2-1. What is YAMAHA Autolube?

Explains the automatic lubrication system for 2-stroke engines developed by Yamaha.

2-2. Features YAMAHA Autolube

Highlights the benefits and advantages of the Yamaha Autolube system.

2-3. Handling the Oil Pump

Provides instructions on bleeding and testing the oil pump after installation.

CHAPTER 3. 5-PORT CYLINDERS

3-1. Description of 5-Port Cylinder

Details the Schnuerle loop scavenging system and Yamaha's five-port design.

CHAPTER 4. ENGINE

4-1. Removing the Engine

Step-by-step guide for safely removing the engine from the motorcycle chassis.

4-2. Cylinder Heads

Instructions for removing, reinstalling, and cleaning carbon from the cylinder heads.

4-3. Cylinders

Describes the aluminum cylinder construction and features.

4-4. Piston Pins

Procedure for removing and installing the piston pin.

4-5. Piston Rings

Explains Keystone type piston rings and their advantages.

4-6. Piston

Covers checking and reconditioning of the piston, including clearance and carbon removal.

4-7. Crankcase Cover (R)

Instructions for removing and reinstalling the right crankcase cover.

4-8. Tachometer Drive Gear Assembly

Details the components of the tachometer drive gear assembly.

4-9. Clutch

Explains the clutch purpose, type, and provides an exploded view of its components.

4-10. Primary Drive Gear

Procedure for removing and checking the primary drive gear.

4-11. Distance Collar

Instructions for removing and installing the distance collar on the crankshaft.

4-12. Kick Starter

Explains the mechanism and removal procedure for the kick starter system.

4-13. Drive Sprocket

Procedure for removing and checking the drive sprocket and chain.

4-14. Shifting Mechanism

Details the operation and removal of the gear shift mechanism.

4-15. Splitting the Crankcase

Instructions for splitting and reassembling the crankcase.

4-16. Transmission

Explains the transmission gear layout, ratios, and removal procedure.

4-17. Crankshaft

Describes the crankshaft construction, specifications, and disassembly/assembly procedures.

4-18. Bearings and Oil Seals

Details the removal, installation, and types of bearings and oil seals used.

4-19. Carburetors

Explains the carburetor components, checking, adjusting, and synchronizing procedures.

4-20. Air Cleaners

Details the removal and cleaning procedure for the air filter element.

CHAPTER 5. CHASSIS

5-1. Front Wheel

Components and procedures for removing, checking, and adjusting the front wheel assembly.

5-2. Rear Wheel

Lists components and outlines removal and checking procedures for the rear wheel.

5-3. Replacing Tires

Step-by-step guide for removing and installing tires and tubes.

5-4. Rear Sprocket Wheel

Procedure for removing and checking the rear sprocket wheel.

5-5. Rear Arm

Instructions for checking and replacing the rear arm and bushings.

5-6. Fuel Tank

Procedure for removing the fuel tank.

5-7. Front Fork

Details removal, disassembly, checking, and reassembly of the front fork.

5-8. Rear Cushion

Method for checking the rear cushion for oil leakages and proper function.

CHAPTER 6. ELECTRICAL

6-1. YAMAHA 200 CS3-E Electrical Equipment

Overview of the electrical system, components, and voltage capacity.

6-2. Main Components

Identifies the primary components of the ignition, charging, starting, lighting, and signal systems.

6-3. Connection Diagram

Wiring diagram showing the electrical system connections for the 200 CS3-E.

6-4. Electrical Parts List

Lists electrical parts with their maker, model, and remarks.

6-5. Starter Dynamo

Covers inspection, repair, and testing procedures for the starter dynamo.

6-6. Regulator (Voltage Regulator)

Explains the regulator's function and provides inspection/adjustment procedures.

6-7. Ignition Coil

Details the ignition coil's function and provides inspection and testing procedures.

6-8. Spark Plugs

Guidance on judging spark plug condition, inspection, and maintenance.

6-9. Battery

Instructions for initial charging, periodic inspection, and maintenance of the battery.

200 CS3-E Circuit Diagram

Schematic of the motorcycle's electrical system connections.

Yamaha CS3-E Specifications

General IconGeneral
ModelCS3-E
CategoryMotorcycle
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Maximum Power12.0 HP @ 7, 500 RPM
Fuel SystemCarburetor
Rear SuspensionSwingarm

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