Name: Yamaha CS3-E
Brand: Yamaha
Rating: 5 (1 reviews)

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PARTS

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Contents5
General7
Features7
Specifications & Performance8
Performance Curves10
Engine Performance Curves10
Running Performance Curves10
Service Tools11
Standard Tools11
Special Tools11
Other Miscellaneous Tools12
Yamaha Autolube13
What Is Yamaha Autolube?13
Handling the Oil Pump13
Bleeding13
Setting the Carburetor and Pump14
Checking Minimum Pump Stroke14
5-Port Cylinders15
Description of 5-Port Cylinder15
Construction and Features15
5-Port Cylinder Exploded View15
Engine16
Removing the Engine16
Cylinder Heads19
Removing Carbon19
Cylinders19
Checking the Cylinder for Wear20
Cylinder Reconditioning20
Carbon Removal20
Piston Pins21
Pulling out the Piston Pin21
Miscellaneous21
Piston-To-Piston Pin Fit22
Piston Rings22
Keystone Type Piston and Keystone Ring22
Technical Notes on Keystone Rings23
Removing the Rings23
Fitting the Rings24
Checking the Piston Ring24
Piston24
Checking and Reconditioning the Piston24
Piston Clearance Measurement25
Checking and Reconditioning Pistons25
Crankcase Cover26
Piston Installation Direction26
Tachometer Drive Gear Assembly27
Tachometer Drive Gear Assembly Components27
Clutch27
Clutch Exploded View28
Removing the Pressure Plate29
Checking the Friction Plate29
Checking the Clutch Spring29
Fitting the Cushion Rings29
Removing the Clutch Boss30
Checking the Spacer30
Checking the Primary Driven Gear Ass'y30
Checking the Push Rod30
Primary Drive Gear31
Clutch Adjustment31
Adjusting the Clutch Cable31
Distance Collar32
Kick Starter32
Exploded View of the Kickstarter33
Removing the Kick Idler Gear34
Checking the Drive Sprocket34
Drive Sprocket34
Shifting Mechanism36
Removing the Gear Shift Shaft Ass'y36
Checking Gear Shift Parts37
Reconditioning37
Gear Shift Arm37
Splitting37
Transmission39
Layout of Transmission Gears39
Exploded View of Transmission39
Crankshaft40
Caution on Reinstallation40
Crankshaft Ass'y Component Parts41
Assembled Crnakshaft Dimensions41
Removing the Crankshaft Ass'y42
Disassembling the Crankshaft Ass'y42
Reassembling the Crankshaft Ass'y43
Aligning Cranksahft Ass'y45
Accuracy of the Cranksahft Ass'y45
Bearings and Oil Seals46
Reinstalling the Crankshaft Ass'y46
Carburetors47
Carburetor Components47
Checking the Carburetor48
Adjusting the Fuel48
Float48
Overflowing48
Air Cleaners49
Synchronizing Carburetors49
Carburetor Setting49
Adjusting the Idle Speed49
Cleaning50
Chassis51
Front Wheel51
Spokes53
Brake Shoe53
Brake Drum53
Repairing the Brake Shoe54
Replacing the Wheel Bearing54
Replacing the Clutch Hub Bearing54
Rear Wheel Components55
Replacing Tires57
Rear Sprocket Wheel57
Runout of the Rim57
Rear Arm58
Fuel Tank58
Replacing Rear Swing Arm Bushings58
Front Fork59
Inner Tube59
Disassembling the Outer and Inner Tubes59
Rear Cushion60
Checking Method of Oil Leakages60
Electrical61
Electrical Equipment61
Main Components61
Charging and Starting Systems61
Connection Diagram62
Electrical Parts List62
Starter Dynamo63
Checking the Dynamo63
Charging System63
Starting System63
Conductivity Test of Field Coil64
Checking the Brushes64
Checking the Armature Ass'y64
Checking the Commutator Mica Under-Cut64
Checking the Condenser65
Capacity Tests65
Contact Breaker66
Adjusting Ignition Timing66
Dynamo Adjustment Standards68
Regulator69
Voltage Regulator69
Cut-In Voltage of the Cut-Out Relay69
Regulator Maintenance Standards70
Ignition Coil71
Spark Plugs71
How to Judge Plug Condition72
Periodic Inspection and Supplementary Charging72
Battery72
Before the First Ride72
Millimeters to Inches73
Inches to Millimeters73
Conversion Table74
Lengths74
Weights74
Volumes74
Circuit Diagram75

Brand	Yamaha
Model	CS3-E
Category	Motorcycle
Language	English

Yamaha CS3-E User Manual

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Yamaha CS3-E Specifications

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