Yamaha EF1000iS - Service Manual

Yamaha EF1000iS

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SERVICE MANUAL

EF1000iS

LIT-19616-01-02 7VV-28197-10

310137

7VV-Cover 02.9.26 2:30 PM Page 1

Table of Contents

Default Chapter6
- Default Chapter6
  - Table of Contents6
- Chapter 1. General Information8
Machine Identification8
- Serial Number8
- Starting Serial Number8
Important Information9
- Preparation for Removal and Disassembly Caution on Service9
- Notes on Service9
- All Replacement Parts10
- Gaskets, Oil Seals, and O-Rings10
- Bearings and Oil Seals10
- Special Tools and Testers11
- Chapter 214
- Periodic Inspections and Adjustments14
Introduction14
Maintenance Intervals Chart14
Periodic Maintenance/Lubrication Intervals14
Covers16
Engine17
- Engine Oil Leakage Checking17
- Oil Level Checking17
- Oil Replacement18
- Fuel Leakage19
- Fuel Tank Filter19
- Fuel Tank Strainer20
- Air Filter Element21
- Muffler22
- Valve Clearance Adjustment23
- Compression Pressure25
- Rated Engine Speed26
- Breather Hose26
Electrical27
- Spark Plug27
- Engine Switch28
- Economy Switch28
- Pilot Light28
- Receptacle29
- DC Circuit Breaker29
- Chapter 3. Engine31
Control Box31
- Control Box Disassembly32
- Control Box Assembly34
Engine35
Recoil Starter and Rotor36
- Recoil Starter Disassembly37
- Recoil Starter Inspection38
- Recoil Starter Assembly39
- Ignition Coil and Rotor Removal40
- Ignition Coil and Rotor Installation41
Muffler42
Generator43
- Rotor and Stator Coil Assembly Removal44
- Stator Coil Installation44
Crankcase2, Camshaft and Rocker Arm46
- Camshaft Inspection48
- Cam Follower Inspection48
- Push Rod Inspection48
- Rocker Arm Inspection49
- Crankcase 2 Inspection49
- Camshaft and Locker Arm Installation49
Crankshaft, Piston and Piston Ring51
- Piston and Piston Pin Inspection53
- Piston Ring Inspection54
- Crankshaft Inspection55
- Connecting Rod Oil Clearance Inspection56
- Piston and Piston Ring Installation57
- Connecting Rod and57
- Crankshaft Installation57
Cylinder (Crankcase 1) and Valve59
- Valve and Valve Spring Removal61
- Valve and Valve Spring Inspection61
- Valve Seat Inspection63
- Cylinder (Crankcase 1) Inspection65
- Valve and Valve Spring Assembly65
- Chapter 467
Fuel Pump, Fuel Tank and Fuel Change Link72
- Fuel Pump Inspection74
- Fuel Tank Filter Inspection74
- Chapter 5. Electrical76
Electrical Components76
- Circuit Diagram77
Switches78
- Checking Switch Continuity78
Ignition System79
- Troubleshooting Chart79
Generator System83
- Troubleshooting Chart83
- Chapter 686
- Troubleshooting86
Engine86
Throttle Control System91
- Chapter 7. Specifications94
General Specifications94
Maintenance Specifications96
- Engine96
- Generator and Electrical99
Tightening Torque100
General Torque Specifications101
Definition of Units101
Lubrication Point and Type of Lubricants102
Wire Routing Diagram103

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