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Yamaha FJR 1300 AE 2014 User Manual

Yamaha FJR 1300 AE 2014
694 pages
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2014
SERVICE MANUAL
FJR1300AE
FJR1300AEE
2PD-28197-E0

Table of Contents

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Yamaha FJR 1300 AE 2014 Specifications

General IconGeneral
BrandYamaha
ModelFJR 1300 AE 2014
CategoryMotorcycle
LanguageEnglish

Summary

General Information

Identification

Details vehicle identification number and model label location.

Features

Overview of FI system, YCC-T, cruise control, unified brake, ABS, and meter unit.

Important Information

Covers preparation, replacement parts, gaskets, oil seals, O-rings, and fasteners.

Basic Service Information

Guidance on quick fasteners and electrical system checks.

Special Tools

List of specialized tools required for maintenance and assembly.

Specifications

General Specifications

Provides dimensions, weight, and general data for the vehicle.

Engine Specifications

Details engine type, displacement, fuel, oil, and component specifications.

Chassis Specifications

Covers frame, wheels, tires, brakes, steering, and suspension specifications.

Electrical Specifications

Lists specifications for the electrical system components like battery, lights, and fuses.

Tightening Torques

Provides general and specific torque values for fasteners.

Lubrication Points and Lubricant Types

Identifies lubrication points and recommended lubricants for engine and chassis.

Lubrication System Chart and Diagrams

Illustrates the engine oil lubrication system and diagrams.

Cooling System Diagrams

Provides diagrams illustrating the cooling system layout.

Cable Routing

Instructions and diagrams for routing various cables and hoses.

Periodic Checks and Adjustments

Periodic Maintenance

Introduction to periodic maintenance and its benefits.

Checking the Fuel Line

Procedure for checking the fuel line for damage or leaks.

Checking the Spark Plugs

Steps for checking, cleaning, and regapping spark plugs.

Adjusting the Valve Clearance

Procedure for measuring and adjusting valve clearance on a cold engine.

Checking the Engine Idling Speed

Procedure for checking and adjusting engine idling speed.

Synchronizing the Throttle Bodies

Procedure for synchronizing throttle bodies, including checks and adjustments.

Checking the Exhaust System

Procedure for checking exhaust pipes and mufflers for damage and leaks.

Adjusting the Exhaust Gas Volume

Steps for adjusting exhaust gas volume using the diagnostic mode.

Checking the Air Induction System

Refers to another section for checking the air induction system.

Checking the Crankcase Breather Hose

Procedure for checking the crankcase breather hose.

Cleaning the Air Filter Element

Steps for cleaning and checking the air filter element.

Adjusting the Clutch Lever

Instructions for adjusting the clutch lever position.

Checking the Clutch Fluid Level

Procedure for checking clutch fluid level and related warnings.

Bleeding the Hydraulic Clutch System

Steps for bleeding the hydraulic clutch system.

Adjusting the Front Disc Brake

Instructions for adjusting the front brake lever position.

Checking the Brake Fluid Level

Procedure for checking brake fluid level and related warnings.

Bleeding the Hydraulic Brake System (ABS)

Steps for bleeding the ABS hydraulic brake system.

Checking the Front Brake Pads

Procedure for checking front brake pad wear.

Adjusting the Rear Disc Brake

Procedure for checking and adjusting rear brake pedal position.

Checking the Rear Brake Pads

Procedure for checking rear brake pad wear.

Checking the Brake Hoses

Procedure for checking brake hoses and holders.

Checking the Wheels

Procedure for checking wheels for damage or runout.

Checking the Tires

Procedure for checking tire pressure and surfaces.

Checking the Wheel Bearings

Procedure for checking wheel bearings.

Checking the Swingarm Pivot

Measures swingarm side play and vertical movement.

Checking and Adjusting the Steering Head

Instructions for checking and adjusting the steering head.

Lubricating the Steering Head

Lubrication points for the steering head.

Checking the Chassis Fasteners

Ensures all chassis fasteners are properly tightened.

Lubricating the Levers

Lubricates levers and related moving parts.

Lubricating the Pedals

Lubricates pedals and related moving parts.

Checking the Sidestand

Checks sidestand operation and smooth movement.

Checking the Centerstand

Checks centerstand operation and smooth movement.

Checking the Front Fork

Checks front fork inner/outer tubes, oil seals, and operation.

Adjusting the Damping Force of the Front Fork Legs and Rear Shock Absorber Assembly

Adjusts damping force for front forks and rear shock absorber.

Checking the Rear Suspension

Checks rear shock absorber for leaks and operation.

Adjusting the Preload of the Rear Shock Absorber Assembly

Instructions for adjusting rear shock absorber preload settings.

Checking the Engine Oil Level

Procedure for checking engine oil level and related warnings.

Changing the Engine Oil

Steps for changing engine oil and oil filter.

Measuring the Engine Oil Pressure

Procedure for measuring engine oil pressure and troubleshooting.

Checking the Coolant Level

Procedure for checking coolant level and warnings.

Checking the Cooling System

Checks cooling system components for damage.

Changing the Coolant

Procedure for draining and refilling the cooling system.

Checking the Final Gear Oil Level

Procedure for checking final gear oil level.

Changing the Final Gear Oil

Steps for changing the final gear oil.

Checking the Brake Light Switches

Checks front and rear brake light switch operation.

Adjusting the Rear Brake Light Switch

Instructions for adjusting the rear brake light switch timing.

Checking and Lubricating the Cables

Procedure for checking and lubricating inner and outer cables.

Checking the Throttle Grip Operation

Checks throttle grip movement and free play.

Checking the Switches, Lights and Signals

Checks operation of all switches and lights.

Adjusting the Headlight Beams

Instructions for adjusting headlight beams vertically and horizontally.

Replacing the Headlight Bulbs

Procedure for replacing headlight bulbs.

Chassis

General Chassis

Procedures for removing and installing body panels and seats.

Front Wheel

Steps for removing, disassembling, checking, and installing the front wheel.

Rear Wheel

Steps for removing, disassembling, checking, and installing the rear wheel.

Front Brake

Procedures for removing, disassembling, checking, and installing front brake components.

Rear Brake

Procedures for removing, disassembling, checking, and installing rear brake components.

ABS (Anti-lock Brake System)

Details ABS components, removal, checking, and operation.

Handlebars

Procedures for removing, checking, and installing handlebars.

Front Fork

Procedures for removing, disassembling, checking, and installing front fork legs.

Steering Head

Procedures for removing, checking, and installing the steering head.

Rear Shock Absorber Assembly

Procedures for removing, handling, checking, and installing the rear shock absorber assembly.

Swingarm

Procedures for removing, checking, and installing the swingarm.

Shaft Drive

Troubleshooting, checking final drive oil, and adjusting gear backlash.

Engine

Engine Inspection

General engine inspection, including measuring compression pressure.

Engine Removal

Procedures for removing and installing the engine.

Camshafts

Procedures for removing, checking, and installing camshafts.

Cylinder Head

Procedures for removing, checking, and installing the cylinder head.

Valves and Valve Springs

Procedures for removing, checking, and installing valves and springs.

Generator and Starter Clutch

Procedures for removing and installing the generator and starter clutch.

Pickup Rotor

Procedures for removing and installing the pickup rotor.

Electric Starter

Procedures for checking and assembling the starter motor.

Clutch

Procedures for removing, checking, and installing clutch components.

Shift Shaft

Procedures for checking and installing the shift shaft.

Oil Pump

Procedures for removing, checking, and assembling the oil pump.

Middle Gear

Procedures for removing, disassembling, checking, and adjusting middle gear.

Crankcase

Procedures for separating, checking, and assembling the crankcase.

Connecting Rods and Pistons

Procedures for removing, checking, and installing connecting rods and pistons.

Crankshaft

Procedures for removing, checking, and installing the crankshaft.

Transmission

Procedures for removing, checking, assembling, and installing the transmission.

Balancers

Procedures for checking and installing front and rear balancers.

Cooling System

Radiator

Procedures for removing, checking, and installing the radiator.

Oil Cooler

Procedures for checking and installing the oil cooler.

Thermostat

Procedures for checking and installing the thermostat assembly.

Water Pump

Procedures for disassembling, checking, assembling, and installing the water pump.

Fuel System

Fuel Tank

Procedures for removing and installing the fuel tank and fuel pump.

Throttle Bodies

Procedures for checking, cleaning, and installing throttle bodies and injectors.

Air Induction System

Procedures for checking and installing the air induction system.

Electrical System

Ignition System

Circuit diagram and troubleshooting for the ignition system.

Electric Starting System

Circuit diagram and troubleshooting for the electric starting system.

Charging System

Circuit diagram and troubleshooting for the charging system.

Lighting System

Circuit diagram and troubleshooting for the lighting system.

Signaling System

Circuit diagram and troubleshooting for the signaling system.

Cooling System

Circuit diagram for the cooling system.

Fuel Injection System

Circuit diagram, ECU self-diagnosis, and troubleshooting for the fuel injection system.

Cruise Control System

Circuit diagram, operation, and troubleshooting for the cruise control system.

Fuel Pump System

Circuit diagram and troubleshooting for the fuel pump system.

Windshield Drive System

Circuit diagram and troubleshooting for the windshield drive system.

Accessory Box System

Circuit diagram and troubleshooting for the accessory box system.

Immobilizer System

Circuit diagram, general info, and troubleshooting for the immobilizer system.

ABS (Anti-lock Brake System)

Circuit diagram, components, maintenance, and troubleshooting for the ABS system.

Grip Warmer System

Circuit diagram and troubleshooting for the grip warmer system.

Electronically Adjustable Suspension System

Circuit diagram, maintenance, and troubleshooting for the SCU.

Electrical Components

Diagrams showing the location of various electrical components.

Troubleshooting

General Information

General guide for troubleshooting various issues.

Starting Failures

Troubleshooting steps for engine starting failures.

Incorrect Engine Idling Speed

Possible causes for incorrect engine idling speed.

Poor Medium-and-High-Speed Performance

Troubleshooting for poor performance at medium and high speeds.

Faulty Gear Shifting

Troubleshooting for faulty gear shifting.

Shift Pedal Does Not Move

Troubleshooting for a shift pedal that does not move.

Jumps Out of Gear

Troubleshooting for the transmission jumping out of gear.

Faulty Clutch

Troubleshooting for a faulty clutch.

Overheating

Possible causes for engine and cooling system overheating.

Overcooling

Possible causes for engine overcooling.

Poor Braking Performance

Possible causes for poor braking performance.

Faulty Front Fork Legs

Possible causes for faulty front fork legs.

Unstable Handling

Possible causes for unstable handling.

Faulty Lighting or Signaling System

Troubleshooting for faulty lighting or signaling systems.

Self-Diagnostic Function and Diagnostic Code Table (ECU)

Lists ECU fault codes, symptoms, causes, and actions.

Self-Diagnostic Function and Diagnostic Code Table (SCU)

Lists SCU fault codes, meter display, and procedures.

Event Code Table

Lists event codes with symptoms, causes, and remarks.

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