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Yamaha FZ-16 2015 User Manual

Yamaha FZ-16 2015
267 pages
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MANUAL
SERVICE
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FZ-16
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21C-F8197-EO

Table of Contents

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Yamaha FZ-16 2015 Specifications

General IconGeneral
Engine TypeAir-cooled, 4-stroke, SOHC, 2-valve
Displacement153 cc
Bore x Stroke58.0 mm x 57.9 mm
Compression Ratio9.5:1
Maximum Power14 PS @ 7500 rpm
Fuel SystemCarburetor
Transmission Type5-speed constant mesh
Front SuspensionTelescopic fork
Rear SuspensionMonocross
Front BrakeDisc
Rear BrakeDrum
Front Tire100/80-17
Rear Tire140/60-R17
Fuel Tank Capacity12 liters
Kerb Weight137 kg
Overall Length1, 975 mm
Overall Width770 mm
Overall Height1, 045 mm
Seat Height790 mm
Wheelbase1, 335 mm
Ground Clearance160 mm
Starting SystemElectric start
Lubrication SystemWet sump
Clutch TypeWet, multiple-disc
Frame TypeDiamond
Maximum Torque14 Nm @ 6000 rpm
Ignition SystemCDI

Summary

SYMBOLS

GENERAL INFORMATION

SPECIAL TOOLS

Lists essential tools for maintenance and adjustments, crucial for proper repair.

IMPORTANT INFORMATION

Provides critical warnings and guidelines before performing maintenance or disassembly.

SPECIFICATIONS

ENGINE SPECIFICATIONS

Detailed technical data for the engine, including dimensions, performance, and materials.

CHASSIS SPECIFICATIONS

Technical data for the motorcycle's frame, suspension, wheels, brakes, and tires.

TORQUE SPECIFICATIONS

Crucial tightening torques for fasteners, essential for safe and correct assembly.

PERIODIC MAINTENANCE AND ADJUSTMENT

ENGINE OIL CHANGE

Procedure for draining and replacing engine oil to maintain engine health.

VALVE CLEARANCE ADJUSTMENT

Steps for checking and adjusting valve clearance for optimal engine performance.

DRIVE CHAIN MAINTENANCE

Instructions for checking, adjusting, and lubricating the drive chain for optimal performance.

MOTOR

CYLINDER HEAD REMOVAL

Detailed steps for removing the cylinder head for engine servicing.

CAMSHAFT INSPECTION

Procedures for checking camshaft lobes and dimensions for wear or damage.

CRANKSHAFT INSPECTION

Methods for measuring crankshaft deformation, wear, and clearances.

CHASIS

FRONT WHEEL MAINTENANCE

Procedures for removing, disassembling, and inspecting the front wheel.

REAR BRAKE MAINTENANCE

Steps for disassembling, checking, and measuring rear brake components.

STEERING SYSTEM CHECK

How to check for play, damage, and proper assembly of the steering column.

ELECTRICAL SYSTEM

IGNITION SYSTEM CHECK

Procedures for checking ignition system components and circuit diagrams.

LIGHT SYSTEM TROUBLESHOOTING

Diagnosing and fixing issues with headlights, taillights, and indicators.

BATTERY CHECKING AND CHARGING

Steps for checking battery voltage, electrolyte level, and proper charging procedures.

TROUBLESHOOTING

STARTING FAILURES

Diagnosing and resolving issues related to the engine not starting or running poorly.

MOTOR TROUBLESHOOTING

Troubleshooting common engine performance issues and warning light indications.

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