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Yamaha N MAX GPD150-A 2015 User Manual

Yamaha N MAX GPD150-A 2015
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2015
SERVICE MANUAL
GPD150-A
2DP-F8197-E0

Table of Contents

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Yamaha N MAX GPD150-A 2015 Specifications

General IconGeneral
Year2015
ManufacturerYamaha
ModelN MAX GPD150-A
CategoryMotorcycle
Displacement155 cc
Bore x Stroke58.0 mm x 58.7 mm
Compression Ratio10.5:1
Fuel SystemFuel Injection
IgnitionTCI (Transistor Controlled Ignition)
Starting SystemElectric
TransmissionV-Belt Automatic
Front SuspensionTelescopic fork
Rear SuspensionUnit Swing
Front Tire110/70-13M/C 48P
Seat Height765 mm
Wheelbase1, 350 mm
Engine TypeSingle-cylinder, 4-stroke, SOHC
Max Power11.1 kW (15.1 PS) @ 8, 000 rpm
Max Torque14.4 Nm @ 6, 000 rpm
Front BrakeDisc brake
Length x Width x Height1955 mm x 740 mm x 1115 mm
Fuel Capacity6.6 Liters
Weight127 kg (Wet)

Summary

General Information

Identification

Locates vehicle and engine serial numbers stamped into the frame and crankcase.

Features

Outlines the FI system, ABS system components, and their functions.

Special Tools

Lists specialized tools required for tune-up and assembly, with part numbers.

Specifications

General Specifications

Provides overall dimensions, weight, and load capacity of the vehicle.

Engine Specifications

Details engine type, displacement, bore, stroke, compression ratio, and fluid capacities.

Chassis Specifications

Outlines chassis dimensions, wheel, tire, and brake system specifications.

Electrical Specifications

Details system voltage, ignition, battery, bulb wattage, and component specifications.

Tightening Torques

Specifies general and engine-specific tightening torques for fasteners.

Periodic Checks and Adjustments

Periodic Maintenance

Details recommended checks and adjustments for regular maintenance.

Adjusting the Valve Clearance

Provides a step-by-step procedure for adjusting the valve clearance on a cold engine.

Checking and Charging the Battery

Outlines the process for inspecting and charging the vehicle's battery.

Bleeding the Hydraulic Brake System

Describes the procedure for removing air from the hydraulic brake system.

Changing the Engine Oil

Provides instructions for draining and refilling the engine oil, including filter replacement.

Chassis

Front Wheel

Covers removal, disassembly, checking, and installation of the front wheel.

Rear Brake

Covers removal and servicing of the rear brake caliper and master cylinder.

ABS (Anti-lock Brake System)

Details removal, checking, and installation of the ABS hydraulic unit assembly.

Front Fork

Details removal, disassembly, checking, assembly, and installation of front fork legs.

Steering Head

Covers removal, checking, and installation procedures for the steering head.

Engine

Engine Inspection

Covers procedures for measuring engine compression pressure.

Engine Removal

Details the steps for removing the engine from the vehicle.

Cylinder Head

Explains removal, checking, and installation of the cylinder head assembly.

Valves and Valve Springs

Details removal, checking, and installation of valves, springs, and related components.

Cylinder and Piston

Explains removal, checking, and installation of the cylinder, piston, and rings.

V-Belt Automatic Transmission

Covers removal, disassembly, checking, assembly, and installation of the V-belt system.

Crankshaft

Covers removal, disassembly, checking, and installation of the crankshaft assembly.

Cooling System

Radiator

Details removal, checking, and installation of the radiator and its components.

Thermostat

Explains the procedure for checking and installing the thermostat assembly.

Water Pump

Covers removal, disassembly, checking, assembly, and installation of the water pump.

Fuel System

Fuel Tank

Details removal, installation, and checking of the fuel tank and its related components.

Fuel Injector

Explains removal, checking, and installation of the fuel injector and its connections.

Air Filter Case

Covers the removal and installation procedures for the air filter case and element.

Throttle Body

Details removal, checking, cleaning, and installation of the throttle body assembly.

Electrical System

Ignition System

Provides the circuit diagram and troubleshooting steps for the ignition system.

Electric Starting System

Details circuit diagram and troubleshooting procedures for the electric starting system.

Charging System

Details the circuit diagram and troubleshooting steps for the charging system.

Fuel Injection System

Includes circuit diagram, ECU self-diagnosis, and troubleshooting for the fuel injection system.

ABS (Anti-lock Brake System)

Details the circuit diagram, ABS ECU maintenance, and troubleshooting procedures.

Troubleshooting

Troubleshooting

Provides a guide for diagnosing common problems like starting issues, performance, and handling.

Self-Diagnostic Function and Diagnostic Code Table

Explains the self-diagnostic system and lists fault and diagnostic codes.

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