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Yamaha 2008 Fazer FZ1-N User Manual

Yamaha 2008 Fazer FZ1-N
546 pages
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SERVICE MANUAL
FZ1-N(X)
FZ1-S(X)
FZ1-SA
FZ1-NA
2008
5D0-28197-E1

Table of Contents

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Yamaha 2008 Fazer FZ1-N Specifications

General IconGeneral
Bore x Stroke77.0 x 53.6 mm
Compression Ratio11.5:1
Fuel SystemFuel injection
IgnitionTCI
Transmission6-speed
Final DriveChain
Front Tire120/70 ZR17
Seat Height815 mm
Wheelbase1, 460 mm
Maximum Torque106 Nm @ 8, 000 rpm
Ground Clearance140 mm
Length2, 140 mm
Width770 mm
Height1, 060 mm
Engine TypeLiquid-cooled, 4-stroke, DOHC, inline-four
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front BrakesDual hydraulic disc
Rear Brakes245mm hydraulic disc
Rear Tire190/50 ZR17
Fuel Capacity18 L
Maximum Power150 hp @ 11, 000 rpm

Summary

GENERAL INFORMATION

IDENTIFICATION

Details on vehicle identification number and model label for parts ordering.

FEATURES

Overview of the Fuel Injection (FI) system and its components.

INSTRUMENT FUNCTIONS

Explanation of the multi-function meter unit, tachometer, and clock displays.

ABS OVERVIEW

Outline of the dual electronic control system and its operation.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Vehicle dimensions, weight, and maximum load details.

ENGINE SPECIFICATIONS

Engine type, displacement, bore, stroke, and compression ratio specifications.

CHASSIS SPECIFICATIONS

Details on frame type, wheels, tires, brakes, suspension, and drive chain.

ELECTRICAL SPECIFICATIONS

Specifications for ignition system, ECU, battery, lighting, and fuses.

TIGHTENING TORQUES

General and specific tightening torque values for fasteners and components.

LUBRICATION POINTS AND LUBRICANT TYPES

Specifies lubrication points for engine and chassis with corresponding lubricant types.

LUBRICATION SYSTEM CHART AND DIAGRAMS

Diagrams illustrating engine oil lubrication flow and system components.

COOLING SYSTEM DIAGRAMS

Visual representation of the motorcycle's cooling system layout.

CABLE ROUTING

Guides for routing various cables and hoses on different models.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE

Schedule and tasks for regular maintenance and lubrication.

ENGINE CHECKS AND ADJUSTMENTS

Procedures for checks and adjustments related to engine components.

CHASSIS CHECKS AND ADJUSTMENTS

Procedures for checks and adjustments related to chassis components.

ELECTRICAL SYSTEM CHECKS

Procedures for checking electrical components like battery, fuses, and bulbs.

CHASSIS

GENERAL CHASSIS PROCEDURES

Procedures for removing and installing basic chassis covers and components.

FRONT WHEEL SERVICE

Procedures for removing, checking, and installing the front wheel assembly.

REAR WHEEL SERVICE

Procedures for removing, checking, and installing the rear wheel assembly.

FRONT BRAKE SERVICE

Procedures for servicing front brake pads, calipers, master cylinder, and discs.

REAR BRAKE SERVICE

Procedures for servicing rear brake pads, caliper, master cylinder, and disc.

ABS (ANTI-LOCK BRAKE SYSTEM) SERVICE

Details on removing, installing, and troubleshooting the ABS hydraulic unit and ECU.

HANDLEBAR SERVICE

Procedures for removing, checking, and installing the handlebar and related controls.

FRONT FORK SERVICE

Procedures for removing, disassembling, checking, and assembling front fork legs.

STEERING HEAD SERVICE

Procedures for removing, checking, and installing the steering head components.

REAR SHOCK ABSORBER ASSEMBLY

Handling, disposal, removal, checking, and installation of the rear shock absorber.

SWINGARM SERVICE

Procedures for removing, checking, and installing the swingarm assembly.

CHAIN DRIVE SERVICE

Procedures for removing, checking, and installing the drive chain and sprockets.

ENGINE

ENGINE REMOVAL AND INSTALLATION

Step-by-step guide for removing the engine from the motorcycle.

CAMSHAFTS SERVICE

Procedures for removing, checking, and installing camshafts and related parts.

CYLINDER HEAD SERVICE

Procedures for removing, checking, and installing the cylinder head and gasket.

VALVES AND VALVE SPRINGS SERVICE

Procedures for removing, checking, and installing valves, springs, and related components.

GENERATOR SERVICE

Procedures for removing and installing the generator components.

STARTER CLUTCH SERVICE

Procedures for removing, checking, and installing the starter clutch assembly.

CRANKSHAFT POSITION SENSOR SERVICE

Procedures for removing, installing, and checking the crankshaft position sensor.

ELECTRIC STARTER SERVICE

Procedures for removing, disassembling, checking, and installing the starter motor.

CLUTCH SERVICE

Procedures for removing, checking, and installing clutch components like plates, springs, and housing.

SHIFT SHAFT SERVICE

Procedures for removing, checking, and installing the shift shaft and stopper lever.

OIL PUMP SERVICE

Procedures for removing, checking, and assembling the oil pan and oil pump.

CRANKCASE SERVICE

Procedures for separating, checking, and assembling the crankcase halves.

CRANKSHAFT SERVICE

Procedures for removing, checking, and installing connecting rods, pistons, crankshaft, and bearings.

TRANSMISSION SERVICE

Procedures for removing, checking, and installing transmission, shift drum, and shift forks.

COOLING SYSTEM

RADIATOR SERVICE

Procedures for removing, checking, and installing the radiator and fan.

OIL COOLER SERVICE

Procedures for removing, checking, and installing the oil cooler and related hoses.

THERMOSTAT SERVICE

Procedures for removing, disassembling, checking, and installing the thermostat assembly.

WATER PUMP SERVICE

Procedures for removing, disassembling, checking, and assembling the water pump.

FUEL SYSTEM

FUEL TANK SERVICE

Procedures for removing and installing the fuel tank and fuel pump.

THROTTLE BODIES SERVICE

Procedures for removing, checking, and adjusting throttle bodies, injectors, and sensors.

AIR INDUCTION SYSTEM SERVICE

Procedures for removing and checking the air cut-off valve and related components.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Circuit diagram and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Circuit diagram and troubleshooting for the electric starting system.

CHARGING SYSTEM

Circuit diagram and troubleshooting for the charging system.

LIGHTING SYSTEM

Circuit diagrams and troubleshooting for various lighting components.

SIGNALING SYSTEM

Circuit diagrams and troubleshooting for turn signals, brake lights, and horn.

COOLING SYSTEM ELECTRICAL

Circuit diagram and troubleshooting for the cooling fan system.

FUEL INJECTION SYSTEM

Circuit diagram, troubleshooting, ECU self-diagnostics, and fault code tables.

IMMOBILIZER SYSTEM

Circuit diagram, general information, key registration, and troubleshooting for the immobilizer.

ABS (ANTI-LOCK BRAKE SYSTEM)

Circuit diagrams, component charts, maintenance, and troubleshooting for the ABS.

ELECTRICAL COMPONENTS CHECK

Overview and checking procedures for various electrical components.

TROUBLESHOOTING

TROUBLESHOOTING GENERAL INFORMATION

General guide for troubleshooting common vehicle issues.

STARTING FAILURES TROUBLESHOOTING

Troubleshooting steps for issues preventing the engine from starting.

INCORRECT ENGINE IDLING SPEED TROUBLESHOOTING

Troubleshooting steps for abnormal engine idling speed.

POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE TROUBLESHOOTING

Troubleshooting steps for performance issues at medium and high speeds.

FAULTY GEAR SHIFTING TROUBLESHOOTING

Troubleshooting steps for problems related to gear shifting.

SHIFT PEDAL DOES NOT MOVE TROUBLESHOOTING

Troubleshooting steps when the shift pedal is immobile.

JUMPS OUT OF GEAR TROUBLESHOOTING

Troubleshooting steps for when the transmission unexpectedly shifts out of gear.

FAULTY CLUTCH TROUBLESHOOTING

Troubleshooting steps for clutch slippage or dragging issues.

OVERHEATING TROUBLESHOOTING

Troubleshooting steps for engine overheating issues.

OVER COOLING TROUBLESHOOTING

Troubleshooting steps for engine overcooling issues.

POOR BRAKING PERFORMANCE TROUBLESHOOTING

Troubleshooting steps for reduced braking effectiveness.

FAULTY FRONT FORK LEGS TROUBLESHOOTING

Troubleshooting steps for issues related to front fork legs, such as leaks or malfunctions.

UNSTABLE HANDLING TROUBLESHOOTING

Troubleshooting steps for unstable vehicle handling.

FAULTY LIGHTING OR SIGNALING SYSTEM TROUBLESHOOTING

Troubleshooting steps for issues with lights, turn signals, or indicators.

ABS WARNING LIGHT TROUBLESHOOTING

Specific troubleshooting procedures related to the ABS warning light.

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