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Yamaha R1 Series 2015 User Manual

Yamaha R1 Series 2015
704 pages
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2015
SERVICE MANUAL
YZF-R1
YZF-R1F
YZF-R1M
YZF-R1MF
2CR-28197-E0

Table of Contents

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Yamaha R1 Series 2015 Specifications

General IconGeneral
Bore x Stroke79.0mm x 50.9mm
Compression Ratio13.0:1
Fuel SystemFuel injection with YCC-T and YCC-I
IgnitionTCI: Transistor Controlled Ignition
Transmission6-speed; multiplate slipper clutch
Final DriveChain
Front BrakesDual 320mm hydraulic disc; ABS
Rear Brakes220mm hydraulic disc; ABS
Front Tire120/70ZR17
Rear Tire190/55ZR17
Length80.9 in
Width27.2 in
Height45.3 in
Seat Height33.7 in
Wheelbase55.3 in
Fuel Capacity4.5 gal
Wet Weight439 lb
Front Suspension43mm inverted fork; fully adjustable
Rear SuspensionSingle shock, fully adjustable; 4.7-in travel
Engine Type998cc, liquid-cooled, DOHC 4-stroke, 4-valve

Summary

SERVICE MANUAL

GENERAL INFORMATION

IDENTIFICATION

Information about vehicle identification number and model label.

FEATURES

Details on the motorcycle's electronic control systems and features.

IMPORTANT INFORMATION

Guidance on manual usage, safety notations, and general information.

BASIC SERVICE INFORMATION

Information on quick fasteners and electrical parts handling.

SPECIAL TOOLS

List of specialized tools required for maintenance and assembly.

SPECIFICATIONS

GENERAL SPECIFICATIONS

General dimensions, weight, and model specifications.

ENGINE SPECIFICATIONS

Detailed technical specifications for the engine.

CHASSIS SPECIFICATIONS

Technical specifications for chassis, wheels, tires, and suspension.

ELECTRICAL SPECIFICATIONS

Technical specifications for electrical components, battery, and lighting.

TIGHTENING TORQUES

General and specific torque values for fasteners.

LUBRICATION POINTS AND LUBRICANT TYPES

Identification of lubrication points and recommended lubricant types.

COOLING SYSTEM DIAGRAMS

Diagrams showing the motorcycle's cooling system layout.

CABLE ROUTING

Instructions for routing electrical cables and hoses.

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM

Maintenance schedule for the emission control system.

GENERAL MAINTENANCE AND LUBRICATION CHART

Maintenance schedule for general items and lubrication.

ADJUSTING THE VALVE CLEARANCE

Step-by-step guide for adjusting valve clearance.

SYNCHRONIZING THE THROTTLE BODIES

Instructions for synchronizing throttle bodies for optimal performance.

BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)

Procedure for bleeding the hydraulic brake system, including ABS.

CHASSIS

FRONT WHEEL

Procedures for removing, disassembling, checking, and assembling the front wheel.

REAR WHEEL

Procedures for removing, disassembling, checking, and assembling the rear wheel.

FRONT BRAKE

Procedures for removing, disassembling, checking, and installing front brake components.

REAR BRAKE

Procedures for removing, disassembling, checking, and installing rear brake components.

ABS (Anti-lock Brake System)

Detailed information on ABS components, circuit diagrams, and troubleshooting.

HANDLEBARS

Procedures for removing, checking, and installing handlebars.

FRONT FORK (for YZF-R1M)

Procedures for removing, disassembling, checking, and assembling front fork legs for YZF-R1M.

STEERING HEAD

Procedures for removing, checking, and installing the steering head.

REAR SHOCK ABSORBER ASSEMBLY

Procedures for handling, removing, disassembling, and installing the rear shock absorber.

SWINGARM

Procedures for removing, checking, and installing the swingarm.

CHAIN DRIVE

Procedures for removing, checking, and installing the drive chain and sprockets.

ENGINE

ENGINE INSPECTION

Procedures for inspecting the engine, including compression pressure measurement.

ENGINE REMOVAL

Step-by-step guide for removing the engine from the vehicle.

CAMSHAFTS

Procedures for removing, checking, and installing camshafts and related components.

CYLINDER HEAD

Procedures for removing, checking, and installing the cylinder head.

VALVES AND VALVE SPRINGS

Procedures for removing, checking, and installing valves, springs, and seals.

OIL PUMP

Procedures for removing, checking, and installing the oil pump and related components.

CLUTCH

Procedures for removing, checking, and installing the clutch assembly.

SHIFT SHAFT

Procedures for checking and installing the shift shaft and stopper lever.

CRANKCASE

Procedures for removing, disassembling, checking, and assembling the crankcase.

CONNECTING RODS AND PISTONS

Procedures for removing, checking, and installing connecting rods and pistons.

COOLING SYSTEM

RADIATOR

Procedures for removing, checking, and installing the radiator.

OIL COOLER

Procedures for checking and installing the oil cooler.

THERMOSTAT

Procedures for removing, checking, and assembling the thermostat.

WATER PUMP

Procedures for disassembling, checking, assembling, and installing the water pump.

FUEL SYSTEM

FUEL TANK

Procedures for removing and installing the fuel tank and fuel pump.

AIR FILTER CASE

Procedures for removing and installing the air filter case and secondary injectors.

THROTTLE BODIES

Procedures for checking, cleaning, replacing, and installing throttle bodies and sensors.

AIR INDUCTION SYSTEM

Procedures for checking and installing the air induction system components.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Circuit diagram and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Circuit diagram and troubleshooting for the electric starting system.

CHARGING SYSTEM

Circuit diagram and troubleshooting for the charging system.

LIGHTING SYSTEM

Circuit diagram and troubleshooting for the lighting system.

SIGNALING SYSTEM

Circuit diagram and troubleshooting for the signaling system.

COOLING SYSTEM

Circuit diagram and troubleshooting for the cooling system.

FUEL INJECTION SYSTEM

Detailed information on the fuel injection system, ECU, and troubleshooting.

IMMOBILIZER SYSTEM

Information on the immobilizer system, circuit diagram, and key registration.

ABS (Anti-lock Brake System)

Detailed information on ABS components, circuit diagrams, and troubleshooting.

ELECTRONICALLY ADJUSTABLE SUSPENSION SYSTEM (for YZF-R1M)

Information on the SCU, circuit diagram, and troubleshooting for the electronically adjustable suspension.

COMMUNICATION CONTROL SYSTEM (for YZF-R1M)

Information on the CCU, circuit diagram, and troubleshooting for the communication control system.

ELECTRICAL COMPONENTS

Diagrams and descriptions of various electrical components.

TROUBLESHOOTING

GENERAL INFORMATION

General guide for troubleshooting vehicle issues.

STARTING FAILURES

Troubleshooting steps for engine starting failures.

INCORRECT ENGINE IDLING SPEED

Troubleshooting steps for incorrect engine idling speed.

POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE

Troubleshooting steps for poor performance at medium and high speeds.

FAULTY GEAR SHIFTING

Troubleshooting steps for faulty gear shifting.

UNSTABLE HANDLING

Troubleshooting steps for unstable handling related to handlebars, steering head, and suspension.

FAULTY LIGHTING OR SIGNALING SYSTEM

Troubleshooting steps for lighting and signaling system failures.

TROUBLESHOOTING AT THE ABS WARNING LIGHT

Troubleshooting procedures related to the ABS warning light.

SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE (ECU)

Information on ECU self-diagnosis and diagnostic codes.

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