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Introduction to the service manual, outlining its purpose and scope.
Details the sequential, step-by-step structure and information presentation within the manual.
Explains how different models are identified and referenced throughout the manual.
Discusses the role of illustrations and how variations between models are depicted.
Information on how cross-references to other sections are provided.
Guide to interpreting exploded diagrams, numbering systems, symbols, and charts for procedures.
Details the purpose and content of the 'Service Points' sections for in-depth information.
Defines the meaning and importance of Safety Alert Symbols, Warnings, Cautions, and Notes.
Lists symbols used to identify chapters, sections, and major topics within the manual.
Explains symbols representing specific data types like measurements, torque, and resistance.
Details symbols indicating lubricant types and specific application methods or locations.
Details about primary I.D., engine serial, pump serial, and hull identification numbers.
Guidelines and precautions for working safely with the equipment and its components.
Lists and describes specialized tools required for maintenance and repair procedures.
Explains charts detailing the steps, quantity, and service points for part removal and installation.
Details specifications for models GP760 and GP1200, including dimensions and performance metrics.
Lists critical engine maintenance specifications, including bore, piston, and cylinder dimensions.
Details specifications for the jet unit, including impeller and nozzle dimensions and clearances.
Specifies torque values for various engine and jet unit components for correct assembly.
Outlines recommended maintenance intervals based on operating hours or calendar time.
Details inspection and adjustment procedures for steering, throttle, and choke control systems.
Covers inspection and adjustment procedures for fuel filters, carburetors, and trolling speed.
Explains inspection and air bleeding procedures for the oil injection system components.
Details inspection and cleaning procedures for the spark plug and engine condition.
Outlines inspection procedures for the battery system, including fluid level and specific gravity.
Explains inspection and cleaning procedures for the impeller and bilge strainer.
Covers inspection and greasing procedures for various general components like cables and bearings.
Provides exploded diagrams and removal/installation charts for fuel line components.
Details exploded diagrams and service points for inspection and maintenance of the oil tank.
Explains the procedure and chart for safely removing and installing the fuel tank.
Provides exploded diagrams and service points for the fuel tank, including check valve inspection.
Details exploded diagrams and charts for the removal and installation of the carburetor unit.
Covers exploded diagrams, inspection, and adjustment procedures for the carburetor assembly.
Provides exploded diagrams and service points for inspection and maintenance of the fuel pump.
Details exploded diagrams and service points for inspection and maintenance of the oil line.
Explains exploded diagrams and service points for the oil pump, hoses, and ring inspection.
Explains exploded diagrams and charts for the removal and installation of the entire engine unit.
Provides exploded diagrams and service points for inspection and replacement of the reed valve assembly.
Details exploded diagrams and charts for the removal and installation of the exhaust ring.
Explains exploded diagrams and charts for the removal and installation of the exhaust chamber.
Provides exploded diagrams and service points for the exhaust chamber components.
Details exploded diagrams and charts for the removal and installation of the muffler.
Covers exploded diagrams and service points for cylinder head inspection, cleaning, and resurfacing.
Explains exploded diagrams and service points for cylinder inspection, including bore measurement.
Details exploded diagrams and service points for piston inspection, measurement, and replacement.
Provides exploded diagrams and charts for the removal and installation of the flywheel magneto and base.
Explains exploded diagrams and service points for the inspection and maintenance of the starter motor.
Covers exploded diagrams and service points for crankcase inspection and installation procedures.
Details exploded diagrams and service points for crankshaft inspection, including width and deflection.
Explains exploded diagrams and charts for the removal and installation of the intermediate housing.
Provides exploded diagrams and service points for the inspection of intermediate housing components.
Explains exploded diagrams and charts for the removal and installation of the jet pump unit.
Details exploded diagrams and charts for the removal and installation of the deflector and trim ring.
Provides exploded diagrams and service points for the nozzle, duct, and intake assembly.
Explains exploded diagrams and service points for the inspection and installation of the impeller and drive shaft.
Details exploded diagrams and service points for the inspection and installation of the intake duct.
Provides exploded diagrams and service points for the inspection of the cooling and bilge systems.
Shows exploded diagrams and identification of electrical components for GP760 and GP1200 models.
Details exploded diagrams of the electrical unit, illustrating component layout for GP760 and GP1200.
Explains procedures for electrical analysis, including low resistance measurement techniques.
Covers wiring diagrams, spark gap testing, and component resistance checks for the ignition system.
Details wiring diagrams and inspection procedures for the battery, starter motor, and relays.
Explains wiring diagrams and inspection procedures for the battery charging system components.
Covers wiring diagrams and inspection procedures for sensors, meters, and warning indicators.
Explains exploded diagrams and charts for the removal and installation of the handlebar assembly.
Details exploded diagrams and service points for handlebar inspection and related controls.
Provides exploded diagrams and service points for trim grip and control cable inspection.
Explains exploded diagrams and charts for the removal and installation of the engine hood cover.
Details exploded diagrams and service points for the inspection and installation of the handle column.
Explains exploded diagrams and charts for removing adjustable mirrors and the engine hood.
Provides exploded diagrams and charts for the disassembly and reassembly of the engine hood.
Details exploded diagrams and service points for steering cable inspection and adjustment.
Explains exploded diagrams and charts for the removal and installation of throttle and choke cables.
Provides exploded diagrams and service points for trim cable inspection and adjustment procedures.
Details exploded diagrams and service points for inspecting the seat, storage box, and battery case.
Explains exploded diagrams and service points for inspecting the exhaust system components.
Provides exploded diagrams and service points for inspecting the deck and ventilation system.
Details exploded diagrams and charts for the removal and installation of the gunwale sections.
Explains exploded diagrams and service points for the installation of mats.
Covers exploded diagrams and procedures for hull repair, including scratching and damage.
Provides a chart for diagnosing common troubles based on symptoms and check elements.
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General