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Yamaha MT110 User Manual

Yamaha MT110
30 pages
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SERVICE MANUAL
MT110
7EX-28197-E0
7EX-E0/A4cover 04.11.19 5:06 PM Page 2
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Yamaha MT110 Specifications

General IconGeneral
BrandYamaha
ModelMT110
CategoryEngine
LanguageEnglish

Summary

How to Use This Manual

Particularly Important Information

Safety and warning notations are distinguished by specific symbols and text.

Manual Format

Explains the sequential, step-by-step format and presentation of information for mechanics.

Exploded Diagram

Describes the use of exploded diagrams for identifying disassembly and assembly procedures.

Illustrated Symbols

General Information

Machine Identification

Details how to identify the engine serial number and model code.

Special Tools List

Lists specific tools required for maintenance and their part numbers.

Periodic Inspections and Adjustments

Introduction to Periodic Maintenance

Explains the purpose of preventive maintenance for reliable operation and longer service life.

Periodic Maintenance and Lubrication Intervals

Provides a schedule for routine checks, lubrication, and replacements based on time or hours.

Engine Maintenance Procedures

Spark Plug Inspection and Replacement

Details inspection, measurement, and tightening procedures for the spark plug.

Gear Case Oil Check and Replacement

Covers oil level measurement and oil replacement procedures for the gear case.

Air Cleaner Maintenance

Outlines the steps for removing, inspecting, and installing the air cleaner element.

Fuel System Components Maintenance

Covers inspection and maintenance of the fuel cock, fuel tank filter, and fuel line.

Muffler and Combustion Chamber Decarbonization

Details muffler decarbonization and cleaning of engine combustion chamber parts.

Governor and Engine Speed Adjustment

Provides steps for adjusting the governor and engine speed settings.

Fuel Tank and Air Cleaner Assembly

Detailed diagram and job chart for removing and installing the fuel tank and air cleaner.

Carburetor Maintenance

Provides a list of parts and steps for carburetor removal and installation.

Muffler Assembly

Details the order of parts removal and reinstallation for the muffler assembly.

Governor System Components

Lists parts and procedures for the removal and installation of the governor system.

Recoil Starter, Fan, and Air Shroud

Provides a detailed breakdown and order for removing and installing the recoil starter, fan, and air shroud.

TCI Rotor Adjustment and Removal

Explains TCI rotor air gap adjustment and the procedure for its removal.

Cylinder, Piston, Crankcase, and Crank

Lists all parts for the cylinder, piston, crankcase, and crank assembly for removal and installation.

Engine Disassembly and Assembly

Crankcase Cover Removal and Related Procedures

Instructions for draining oil, removing the crankcase cover, gasket, and related components.

Crankshaft and Crankcase Removal

Lists components to be removed sequentially before accessing the crankshaft and crankcase.

Engine Assembly Guidelines

Provides general guidance for assembly, reversing disassembly procedures.

Crankcase and Crankshaft Installation

Details the installation of the crankshaft into the crankcase halves.

Electrical System

Electrical Components Identification

Identifies key electrical components like the engine stop switch, TCI rotor, TCI unit, and spark plug.

Electrical Circuit Diagram

Presents a schematic diagram of the electrical system, showing connections between components.

Ignition System Troubleshooting

No Spark or Weak Spark Diagnosis Procedure

A flowchart for diagnosing and resolving no spark or weak spark issues.

Ignition System Component Checks

Guides on testing the engine stop switch continuity and verifying ignition system connections and rotor magnetism.

Specifications and Torque

General Specifications Table

Lists model code, dimensions, engine details, and ignition system parameters.

Maintenance Specifications Details

Lists detailed specifications for engine parts, carburetor, and electrical components.

Tightening Torque and Unit Definitions

Provides torque values for fasteners and defines units used throughout the manual.

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