EasyManua.ls Logo

Yamaha Spark 135 User Manual

Yamaha Spark 135
349 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
T135 SERVICE MANUAL
5YP-F8197-E0
T135SE
T135S
Sniper / Jupiter MX / Spark 135 / Exciter / 135LC
Manual Clutch and Automatic
http://www.motorcycle.in.th

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Yamaha Spark 135 and is the answer not in the manual?

Yamaha Spark 135 Specifications

General IconGeneral
Fuel SystemCarburetor
Final DriveChain
Front SuspensionTelescopic fork
Front Tire70/90-17M/C 38P
Seat Height770 mm
Curb Weight105 kg
Bore x Stroke54.0 mm x 58.7 mm
Starting SystemElectric & Kick
Transmission5-speed constant mesh
Rear SuspensionSwingarm (monocross)
Front BrakeDisc
Rear BrakeDrum
Rear Tire80/90-17M/C
Fuel Tank Capacity4.0 L

Summary

HOW TO USE THIS MANUAL

CONSTRUCTION OF THIS MANUAL

Details the structure and titling conventions used within the manual.

MANUAL FORMAT

Explains the sequential, step-by-step format and important procedural markings.

IMPORTANT FEATURES

Highlights key symbols and conventions used to denote special tools and part identification.

EXPLODED DIAGRAM

Notes that exploded diagrams precede disassembly sections for clarity.

CHAPTER 1 GENERAL INFORMATION

VEHICLE IDENTIFICATION

Identifies vehicle through VIN and engine serial numbers.

IMPORTANT INFORMATION

General guidelines for disassembly, parts handling, and safety precautions.

CHECKING THE CONNECTIONS

Procedures for inspecting electrical connections for corrosion or moisture.

SPECIAL TOOLS

Lists specialized tools required for maintenance and assembly procedures.

CHAPTER 2 SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides overall technical data including dimensions, engine, oil, cooling, and fuel.

MAINTENANCE SPECIFICATIONS

Details maintenance tolerances and limits for engine, chassis, and electrical components.

TIGHTENING TORQUES

Specifies torque values for engine and chassis fasteners during assembly.

LUBRICATION POINTS AND TYPES

Indicates lubrication points and recommends lubricants for engine and chassis parts.

COOLING SYSTEM DIAGRAMS

Visual representation of the cooling system layout and component connections.

CABLE ROUTING

Illustrates proper routing of wires, cables, and hoses for optimal function.

CHAPTER 3 PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

Schedule for routine maintenance tasks based on odometer readings and time.

BODY PANEL REMOVAL AND INSTALLATION

Procedures for removing and installing side, front, and rear body panels.

ENGINE CHECKS AND ADJUSTMENTS

Covers checks and adjustments for engine systems like valve clearance and oil.

CHASSIS CHECKS AND ADJUSTMENTS

Covers maintenance for chassis components including brakes, chain, and steering.

ELECTRICAL SYSTEM CHECKS AND ADJUSTMENTS

Covers maintenance for electrical systems like battery, fuses, and lights.

CHAPTER 4 ENGINE

ENGINE REMOVAL AND INSTALLATION

Step-by-step guides for removing and installing the engine assembly.

CYLINDER HEAD SERVICE

Detailed procedures for cylinder head removal, checking, and installation.

CAMSHAFT SERVICE

Procedures for camshaft, rocker arms, and related component service.

VALVES AND VALVE SPRINGS SERVICE

Procedures for servicing valves, springs, guides, and seats.

CYLINDER AND PISTON SERVICE

Procedures for servicing the cylinder, piston, rings, and pin.

GENERATOR AND STARTER CLUTCH SERVICE

Procedures for servicing the generator and starter clutch assembly.

OILPUMP SERVICE

Procedures for oil pump removal, disassembly, checking, assembly, and installation.

CLUTCH SERVICE

Procedures for removing, checking, and installing clutch components.

SHIFT SHAFT SERVICE

Procedures for removing, checking, and installing the shift shaft and related parts.

CRANKCASE AND CRANKSHAFT SERVICE

Procedures for crankcase and crankshaft disassembly, checking, and assembly.

KICKSTARTER SERVICE

Procedures for kickstarter removal, checking, and installation.

TRANSMISSION SERVICE

Procedures for transmission removal, disassembly, checking, and installation.

CHAPTER 5 COOLING SYSTEM

RADIATOR SERVICE

Procedures for radiator removal, checking, and installation.

WATER PUMP SERVICE

Procedures for servicing water pump components.

THERMOSTAT SERVICE

Procedures for checking and installing the thermostat.

WATER PUMP ASSEMBLY AND INSTALLATION

Steps to assemble and install the water pump components.

RADIATOR INSTALLATION

Steps to install the radiator assembly and connect related hoses and wiring.

CHAPTER 6 CARBURETOR

CARBURETOR COMPONENTS AND REMOVAL

Exploded view of carburetor and procedures for its removal.

CARBURETOR DISASSEMBLY AND CHECK

Procedures for disassembling and checking carburetor parts for wear or damage.

CARBURETOR ASSEMBLY AND INSTALLATION

Procedures for assembling and installing the carburetor with proper adjustments.

THROTTLE POSITION SENSOR CHECK

Procedures for checking and adjusting the throttle position sensor angle and voltage.

FUELCOCK OPERATION CHECK

Procedure to check the fuelcock operation for proper fuel flow.

AIR INDUCTION SYSTEM

Information on the air induction system, including injection and cut-off valve.

CHAPTER 7 CHASSIS

FRONT WHEEL AND BRAKE DISC SERVICE

Procedures for front wheel and brake disc removal, checking, and installation.

REAR WHEEL AND BRAKE SERVICE

Procedures for rear wheel and brake removal, disassembly, checking, and installation.

FRONT BRAKE SERVICE

Procedures for servicing the front brake caliper and master cylinder.

FRONT FORK SERVICE

Procedures for front fork removal, disassembly, checking, assembly, and installation.

HANDLEBAR SERVICE

Procedures for handlebar removal, checking, and installation.

STEERING HEAD SERVICE

Procedures for servicing steering head bearings and related components.

REAR SHOCK ABSORBER AND SWINGARM SERVICE

Procedures for servicing the rear shock absorber and swingarm.

DRIVE CHAIN AND SPROCKETS SERVICE

Procedures for drive chain and sprockets removal, checking, and installation.

CHAPTER 8 ELECTRICAL SYSTEM

ELECTRICAL COMPONENTS IDENTIFICATION

Illustrates and labels key electrical components of the motorcycle.

SWITCH CHECKS AND CONTINUITY TESTING

Procedures for checking switch continuity and proper connections.

BULB AND SOCKET CHECKS

Procedures for checking bulb and socket condition and continuity.

IGNITION SYSTEM TROUBLESHOOTING

Troubleshooting guide for ignition system failures like no spark.

ELECTRIC STARTING SYSTEM (T135SE) TROUBLESHOOTING

Troubleshooting guide for electric starting system failures.

STARTER MOTOR (T135SE) SERVICE

Procedures for starter motor removal, disassembly, checking, assembly, and installation.

CHARGING SYSTEM TROUBLESHOOTING

Troubleshooting guide for charging system failures like battery not charging.

LIGHTING SYSTEM TROUBLESHOOTING

Troubleshooting guide for lighting system failures like non-functional lights.

SIGNALING SYSTEM TROUBLESHOOTING

Troubleshooting guide for signaling system failures like horn or turn signals.

COOLING SYSTEM ELECTRICAL CHECKS

Electrical checks related to the cooling system, including fan motor and thermo sensor.

SELF-DIAGNOSIS SYSTEM

Explanation of the vehicle's self-diagnosis system and fault codes.

CHAPTER 9 TROUBLESHOOTING

ELECTRICAL SYSTEM TROUBLESHOOTING

Diagnostic guide for common electrical system problems.

COMPRESSION SYSTEM TROUBLESHOOTING

Diagnostic guide for issues related to engine compression.

INTAKE AND EXHAUST SYSTEM TROUBLESHOOTING

Diagnostic guide for problems in the fuel intake and exhaust systems.

Related product manuals