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General| Engine Type | Liquid-cooled, 4-stroke, SOHC, 4-valve |
|---|---|
| Bore x Stroke | 57.0 mm x 58.7 mm |
| Compression Ratio | 10.4 : 1 |
| Fuel System | Fuel Injection |
| Front Suspension | Telescopic fork |
| Wheelbase | 1, 290 mm |
| Ignition | TCI (Transistor Controlled Ignition) |
| Front Brake | Hydraulic single disc |
| Fuel Capacity | 4.2 liters |
| Weight | 115 kg (depending on the version) |
Details on identifying the vehicle's VIN and engine serial number.
Explains the meaning of safety alerts, warnings, and cautions used in the manual.
Step-by-step guide on inspecting electrical connectors for corrosion and proper seating.
Lists and illustrates specialized tools required for service procedures.
Provides overall dimensions, weight, engine type, displacement, bore, stroke, and fuel capacity.
Lists specifications for engine components like cylinder head, camshaft, valves, and piston rings.
Specifies correct torque values for engine bolts and nuts to ensure proper assembly.
Provides correct torque values for chassis components to ensure safe assembly and operation.
Details specific points requiring lubrication and the recommended lubricant for engine parts.
Illustrates the correct paths for routing electrical wires, cables, and hoses for optimal performance.
Overview of the chapter's purpose and scope for preventive maintenance procedures.
Outlines recommended service intervals and tasks based on odometer readings and annual checks.
Provides procedures for removing and installing various body panels and fairings.
Covers checks and adjustments for engine oil, valve clearance, spark plug, and cooling system.
Details checks and adjustments for brakes, tires, chain slack, steering head, and suspension components.
Covers checks and maintenance for battery, fuses, lights, switches, and ignition system components.
Step-by-step instructions for safely removing the engine assembly from the vehicle frame.
Instructions for correctly mounting the engine assembly back into the vehicle frame.
Covers removal, inspection, and installation of the cylinder head and its related parts.
Details the removal, checking, and installation procedures for the camshaft and rocker arms.
Explains valve sealing checks, measuring valve/guide clearance, and installing valves and springs.
Covers removal, checking, and installation of the cylinder, piston, rings, and related components.
Explains the components, removal, checking, and installation of the generator and starter clutch assembly.
Details the removal, disassembly, checking, assembly, and installation of the oil pump.
Covers removal, checking, and installation of clutch components like plates, springs, and housing.
Explains the removal, checking, and installation of the shift shaft, forks, and related transmission parts.
Details disassembly of crankcase, checking crankshaft, connecting rod, and bearings for wear.
Covers removal, checking, and installation of the kickstarter mechanism and its components.
Explains removal, disassembly, checking, and installation of transmission gears, shafts, and forks.
Details the radiator assembly, its related parts, and checks for leaks or damage.
Covers the water pump assembly, its components, and disassembly/assembly procedures.
Step-by-step guide for safely removing the radiator assembly from the vehicle.
Instructions for inspecting radiator fins, hoses, pipes, and the cap for proper operation.
Explains how to test the thermostat's function by checking its opening temperature and housing.
Steps for taking apart the water pump to access its internal components for inspection.
Details how to inspect the water pump cover, housing, impeller, seals, and bearings for wear.
Steps for correctly reassembling the water pump after inspection or replacement of parts.
Steps for correctly installing the thermostat and its housing into the engine.
Instructions for correctly installing the water pump assembly onto the engine.
Steps for correctly installing the radiator assembly back onto the vehicle.
Illustrated breakdown of the carburetor assembly and its individual parts for identification.
Step-by-step guide for safely removing the carburetor from the engine.
Instructions for dismantling the carburetor to access its internal components for cleaning and inspection.
Covers inspection of the carburetor body, float chamber, fuel passages, jets, and throttle valve.
Steps for correctly reassembling the carburetor after cleaning or parts replacement.
Instructions for correctly mounting the carburetor assembly back onto the engine.
Details how to check and adjust the throttle position sensor's electrical resistance and angle.
Procedure for verifying the fuel cock's proper function to ensure fuel supply to the carburetor.
Explains the function of the air injection system and the air cut-off valve for emission control.
Covers removal, checking, and installation of the front wheel, axle, brake disc, and bearings.
Details removal, disassembly, checking, and installation of the rear wheel and brake system components.
Covers caliper, pads, hoses, and master cylinder checks, replacement, and bleeding procedures.
Explains removal, disassembly, checking, assembly, and installation of the front fork legs.
Covers removal, checking, installation, and adjustment of the handlebar, grips, levers, and controls.
Details removal, checking, and installation of steering head bearings and related components.
Covers removal, checking, and installation of the rear shock absorbers and swingarm assembly.
Details removal, checking, cleaning, lubrication, and installation of the drive chain and sprockets.
Illustrated layout of major electrical components like battery, ignition coil, switches, and relays.
Explains how to test electrical switches for continuity using a pocket tester.
Covers checking switches for damage, wear, proper connections, and continuity.
Details how to check bulbs and sockets for damage, wear, connections, and continuity.
Explains the ignition system circuit diagram and troubleshooting steps for spark issues.
Covers the circuit diagram and troubleshooting for the electric starting system, including battery and starter motor.
Details removal, disassembly, checking, assembly, and installation of the starter motor.
Explains the charging system circuit diagram and troubleshooting for battery charging issues.
Covers circuit diagrams and troubleshooting for headlights, taillights, turn signals, and indicators.
Explains circuit diagrams and troubleshooting for the horn, turn signals, brake lights, and gear indicators.
Provides the circuit diagram and troubleshooting for the cooling fan motor and thermo sensor.
Explains the vehicle's self-diagnostic system for TPS and Thermo sensor fault codes.
Troubleshooting guide for common electrical system problems like no spark or faulty components.
Identifies potential causes for compression loss in the engine, such as wear or improper torque.
Troubleshooting guide for fuel system and exhaust components like fuelcock, carburetor, and silencer.
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