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Yamaha TT-R125(P) User Manual

Yamaha TT-R125(P)
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5HP-28199-83
TT-R125
(
P
)
TT-R125LW
(
P
)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGS-HANDBUCH

Table of Contents

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Yamaha TT-R125(P) Specifications

General IconGeneral
Displacement124 cc
Bore x Stroke54.0 mm x 54.0 mm
Compression Ratio10.0:1
Ignition SystemCDI
Final DriveChain
Front Tire70/100-19
Rear Tire90/100-16
Engine Type4-stroke, SOHC
Fuel SystemMikuni VM20
Transmission5-speed
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Rear BrakeDrum
Fuel Capacity1.6 gallons

Summary

Owner's Service Manual

Introduction

Overview of the Yamaha TT-R125(P)/TT-R125LW(P) model, its features, operation, and maintenance.

Important Notice and Safety Information

Crucial safety guidelines for operating the TT-R125(P)/TT-R125LW(P) motorcycle, including warnings and precautions.

How to Use This Manual

Guidance on understanding manual structure, symbols, and finding information for effective use.

Illustrated Symbols

Explanation of graphical symbols used throughout the manual for chapters, specifications, and maintenance points.

Chapter 1 General Information

Description

Identification of key parts and controls of the motorcycle, including levers, grips, pedals, and switches.

Machine Identification

Details on locating and understanding vehicle identification numbers and model labels for parts ordering.

Important Information - Preparation for Removal and Disassembly

Essential preparation steps before disassembling the machine, including cleaning and tool usage.

Checking of Connection

Procedure for checking and cleaning electrical connectors to ensure proper function and continuity.

Special Tools

List of required special tools with part numbers and illustrations for tune-up and assembly.

Fuel

Information on recommended fuel types, tank capacity, and fuel level checks.

Starting and Break-in

Procedures for starting the engine (cold and warm) and guidelines for the initial break-in period.

Torque-Check Points

List of critical torque specifications for various fasteners on the TT-R125 and TT-R125LW models.

Cleaning and Storage

Instructions for cleaning the motorcycle to maintain appearance and performance, and steps for proper storage.

Chapter 2 Specifications

General Specifications TT-R125

Detailed specifications for the TT-R125 model, including dimensions, engine, chassis, and electrical components.

General Specifications TT-R125LW

Detailed specifications for the TT-R125LW model, including dimensions, engine, chassis, and electrical components.

Maintenance Specifications - Engine

Technical data and limits for engine components like cylinder head, cylinder, camshaft, and valve dimensions.

Maintenance Specifications - Chassis

Technical data and limits for chassis components including steering, suspension, wheels, and drive chain.

Maintenance Specifications - Electrical

Specifications for electrical components such as CDI, ignition coil, and pickup coil resistance.

General Torque Specifications

Chart specifying torque values for standard fasteners and definitions of units used in the manual.

Chapter 3 Regular Inspection and Adjustments

Maintenance Intervals

Schedule outlining recommended maintenance and lubrication intervals based on operating hours or time.

Programme d'Entretien

General maintenance schedule for various components, including checks and intervals for optimal vehicle condition.

Inspection and Maintenance Before Operation

Pre-ride checks for fuel, oil, brakes, tires, and electrical connections to ensure safe operation.

Throttle Lubrication/Air Filter Cleaning

Procedures for lubricating throttle cables and cleaning the air filter element for optimal performance.

Engine Oil Level Inspection

Steps for checking and maintaining the correct engine oil level, including recommended oil types.

Valve Clearance Inspection and Adjustment

Procedure for measuring and adjusting valve clearance for proper engine operation and performance.

Spark Plug Inspection

Steps for inspecting the spark plug, including gap testing and checking for proper ignition system function.

Ignition Coil Inspection

Procedure for inspecting primary and secondary coil resistance to diagnose ignition system issues.

CDI Magneto Inspection

Steps for inspecting the CDI magneto components, including pickup coil and charging coil resistance.

Chapter 4 Engine

Cylinder Head

Procedures for removing, inspecting, and installing the cylinder head, including torque specifications.

Camshaft and Rocker Arms

Steps for removing, inspecting, and installing the camshaft and rocker arms for proper valve timing.

Valves and Valve Springs

Procedures for removing, inspecting, and installing valves, valve springs, and related components.

Cylinder and Piston

Procedures for removing, inspecting, and installing the cylinder, piston, and piston rings.

Clutch and Primary Driven Gear

Procedures for removing, inspecting, and installing clutch plates, friction plates, and primary gears.

Oil Pump

Procedures for removing, inspecting, and installing the oil pump and its components.

Kick Axle and Shift Shaft

Procedures for removing, inspecting, and installing the kick axle, shift shaft, and related parts.

CDI Magneto

Procedures for removing, inspecting, and installing the CDI magneto and its components.

Engine Removal

Step-by-step instructions for removing the engine from the motorcycle frame.

Crankcase, Crankshaft and Balancer

Procedures for separating the crankcase, removing the crankshaft, and inspecting the balancer.

Chapter 5 Chassis

Front Wheel and Front Brake (TT-R125)

Procedures for removing, inspecting, and installing the front wheel and front drum brake system.

Front Wheel (TT-R125LW)

Procedures for removing, inspecting, and installing the front wheel and wheel bearings for the TT-R125LW.

Front Brake (TT-R125LW)

Procedures for removing, inspecting, and installing the front brake system components.

Front Brake (TT-R125LW) Brake Caliper and Brake Master Cylinder Disassembly

Detailed steps for disassembling the front brake caliper and master cylinder for inspection or replacement.

Rear Wheel and Rear Brake

Procedures for removing, inspecting, and installing the rear wheel, brake, and related components.

Front Fork

Procedures for removing, inspecting, and assembling the front fork components.

Handlebar

Procedures for removing, inspecting, and installing the handlebar, grips, and controls.

Steering

Procedures for inspecting and adjusting the steering system, including bearings and head nut.

Swingarm

Procedures for removing, inspecting, and installing the swingarm, pivot shaft, and related components.

Chapter 6 Electrical

Electrical Components and Wiring Diagram

Overview of electrical components and the complete wiring diagram for the motorcycle.

Ignition System

Troubleshooting steps for the ignition system, including spark plug and coil checks.

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