Yamaha X94 Series Service Manual

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SERVICE MANUAL

e-Bike SYSTEMS

X94 Series

Table of Contents

Default Chapter2
- Electrical Components2
- Part Types/Included Crank Parts3
- Table of Contents6
CHAPTER 1 General Information8
Description8
Precautions Relating to Maintenance (1)9
- Cleaning and Maintenance9
- Keep Away from Fire9
- Proper Tools9
- Replacement Parts10
- Precautions for Disassembly and Reassembly10
- Handling the Battery Pack11
Servicing Precautions (2)12
- Bearing Installation12
- Oil Seal Installation12
- Circlip Installation12
Precautions Relating to Maintenance (3)13
- Handling of the Torque Sensor13
Specialized Tools and Equipment14
CHAPTER 2 Electrical Components15
Electrical Component Wiring Diagram15
Battery Pack16
- Battery Pack Display Function16
- Error Display16
- How to Check the Total Number of Battery Charging Cycles18
- How to Check the Absolute Battery Capacity19
Charging20
- E-Bike System Dedicated Battery Charger20
- Display on Battery Capacity Indicator Lamps While Charging21
Diagnosis Mode22
- Recoverable Errors of Battery Pack or Battery Charger22
- Battery Pack/Battery Charger Diagnosis Items23
- Non-Recoverable Errors of Battery Pack25
- Temperature Protection Function28
- Over-Discharge Protection Function29
Diagnosis Function (LED Type Display Unit)31
- Display Unit's Display When There Is an Error31
- Operating Procedures to Diagnosis Mode33
- Drive Unit Diagnosis Mode Display Method36
Diagnosis Function (LCD Type Display Unit)42
- Display Unit's Display When There Is an Error42
- Operating Procedures to Diagnosis Mode44
- Diagnosis Function44
- Error Codes List53
Speed Sensor Set59
- Speed Sensor Inspection59
CHAPTER 3 Drive Unit60
Drive Axle, Motor (Drive Axle with Square-Type End)60
Drive Axle, Motor (Drive Axle with Spline-Type End [ISIS Adapter])68
- Removal of the Parts from the Drive Axle (Drive Axle with Square-Type End)68
- Removal of the Parts from the Drive Axle (Drive Axle with Spline-Type End)68
- Removal of the Controller Assembly68
- Removal of the Torque Sensor Assembly and Drive Axle70
- Installation of the Drive Axle and Controller Assembly70
- Installation of the Controller Assembly70
- Installation of the Bearing Housing72
- Installation of the Stator Cover73
CHAPTER 4 Service Data74
Tightening Torque74
- Other, General Tightening Torques74
Lubricants, Areas to Apply Sealant and Specified Types74
Cable, Wire, and Pipe Routing Diagram75
Troubleshooting76
- Service Data78

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Yamaha X94 Series Specifications

General

Brand	Yamaha
Model	X94 Series
Category	Bicycle
Language	English

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