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Yamaha XJR1300(L) 99 User Manual

Yamaha XJR1300(L) 99
338 pages
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Table of Contents

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Yamaha XJR1300(L) 99 Specifications

General IconGeneral
Year1999
ManufacturerYamaha
ModelXJR1300(L)
Compression Ratio9.7:1
StarterElectric
Transmission5-speed
Final DriveChain
Engine TypeAir-cooled, 4-stroke, DOHC, 4-cylinder
Displacement1251 cc
Bore x Stroke79.0 mm x 63.8 mm
Maximum Power98 hp (72 kW) @ 8000 rpm
Maximum Torque108 Nm @ 6000 rpm
Fuel System4x Mikuni BD36 carburetors
IgnitionTCI
FrameSteel, double cradle
Rear SuspensionSwingarm with dual shocks, adjustable preload
Front BrakeDual 298 mm discs, 4-piston calipers
Rear Brake267 mm disc, 2-piston caliper
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Fuel Capacity21 liters

Summary

General Information

Motorcycle Identification

Describes how to find the Vehicle Identification Number (VIN) and model code on the motorcycle.

Important Information

Covers general preparation, precautions, and specific instructions for disassembly and assembly.

Checking the Connections

Procedures for checking electrical leads, couplers, and connectors for optimal function.

Special Tools

Lists and illustrates specialized tools required for maintenance and repair procedures.

Specifications

General Specifications

Provides basic dimensions, engine type, displacement, and fuel capacity of the XJR1300.

Maintenance Specifications

Details wear limits, clearances, and tolerances for engine, chassis, and electrical components.

Conversion Table

Converts metric unit measurements to their imperial unit equivalents for easy reference.

General Tightening Torques

Specifies standard torque values for common fasteners used throughout the motorcycle.

Lubrication Point and Grade of Lubricant

Identifies lubrication points for engine and chassis parts and recommended lubricants.

Lubrication Diagrams

Illustrates the oil flow paths within the engine for various components.

Cable Routing

Illustrates the proper routing for electrical wiring harnesses and cables on the motorcycle.

Periodic Inspection and Adjustment

Introduction

Overview of recommended inspections and adjustments for ensuring reliable operation and longevity.

Periodic Maintenance/Lubrication Intervals

Outlines recommended service intervals and lubrication tasks based on mileage or time.

Seat Side Cover and Fuel Tank

Details the procedure for removing and installing the seat, side covers, and fuel tank.

Engine

Covers periodic checks and adjustments for engine components like valves and carburetors.

Chassis

Details periodic checks and adjustments for chassis components like brakes and forks.

Electrical System

Covers periodic checks and troubleshooting for battery, ignition, and lighting systems.

Engine Overhaul

Engine

Procedures for removing engine-related components and the engine assembly itself.

Camshaft

Details the removal, checking, and installation procedures for the camshafts and related parts.

Cylinder Head

Covers disassembly, checking, and assembly of the cylinder head and its components.

Valves and Valve Springs

Procedures for checking and replacing valves, valve guides, and valve springs.

Cylinders and Pistons

Details checking and installing the cylinders, pistons, and piston rings.

Clutch

Covers inspection, disassembly, and assembly of the clutch and its related components.

Oil Pump

Procedures for checking and assembling the oil pump and its related parts.

Shift Shaft

Covers removal, checking, and installation of the shift shaft and stopper lever.

Timing Plate and Pickup Coil

Details the removal and installation of the timing plate and pickup coil assembly.

Oil Pan

Procedures for removing, checking, and installing the oil pan and oil strainer.

Crankcase

Details disassembly, checking, and assembly of the crankcase halves and crankshaft bearings.

Starter Clutch

Covers checking the starter clutch components and installation procedures.

Crankshaft

Details checking and installing the crankshaft, connecting rods, and bearings.

Transmission

Covers disassembly and installation of the transmission, shift forks, and drum assembly.

Carburetors

Carburetors

Procedures for removing, disassembling, and assembling the carburetors.

Measuring and Adjusting the Fuel Level

Explains how to check and adjust the fuel level in the carburetor float chambers.

Checking and Adjusting the Throttle Position Sensor

Details the procedure for checking and adjusting the throttle position sensor (TPS).

Checking the Fuel Cock

Covers inspection and operation of the fuel cock to ensure proper fuel flow.

Chassis

Front Wheel and Brake Discs

Covers removal, checking, and installation of the front wheel and brake discs.

Rear Wheel, Brake Disc and Rear Wheel Sprocket

Procedures for maintenance of the rear wheel, brake disc, and sprocket assembly.

Front and Rear Brakes

Details replacement of brake pads, master cylinders, and calipers for both systems.

Front Fork

Covers removal, disassembly, checking, and assembly of the front fork legs.

Handlebar

Procedures for removing, checking, and installing the handlebar and related controls.

Steering Head

Covers disassembly, checking, and installation of the steering head bearings and components.

Rear Shock Absorber, Swingarm and Drive Chain

Details maintenance of the rear suspension, swingarm, and drive chain.

Electrical

Electrical Components

Overview and illustration of the motorcycle's electrical system components.

Switches

Checks for switch continuity, damage, wear, and proper connections.

Checking the Bulbs and Bulb Sockets

Procedures for checking the condition and continuity of bulbs and their sockets.

Ignition System

Circuit diagram and troubleshooting procedures for the ignition system.

Electric Starting System

Circuit diagram and troubleshooting procedures for the electric starting system.

Charging System

Circuit diagram and troubleshooting procedures for the charging system.

Lighting System

Circuit diagram and troubleshooting procedures for lighting components.

Signaling System

Circuit diagram and troubleshooting procedures for signaling components.

Self-Diagnosis

Explains the motorcycle's self-diagnosis system for specific electrical circuits.

Troubleshooting

Starting Problems

Lists common starting issues and their potential causes related to engine, fuel, and electrical systems.

Incorrect Engine Idling Speed

Addresses issues causing incorrect engine idling speed and related component checks.

Poor Medium-and-High-Speed Performance

Discusses issues affecting engine performance at medium and high speeds.

Faulty Gear Shifting

Covers problems related to gear shifting, including difficulty and pedal movement.

Faulty Clutch

Lists issues related to clutch slipping, dragging, and assembly.

Overheating

Discusses causes and solutions for engine overheating related to various systems.

Poor Braking Performance

Troubleshooting steps for issues related to braking system performance.

Faulty Front Fork Legs

Addresses problems with the front fork legs, such as oil leaks and damage.

Unstable Handling

Covers issues related to unstable motorcycle handling, including steering and suspension.

Faulty Lighting and Signaling System

Troubleshooting for failures in headlights, taillights, turn signals, and horn.

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