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Yamaha XS360 User Manual

Yamaha XS360
34 pages
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Table of Contents

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Yamaha XS360 Specifications

General IconGeneral
IgnitionBattery and coil
Transmission6-speed
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeDrum
Starting SystemElectric and kick
Final DriveChain
Rear Tire3.50-18
Fuel SystemCarburetor
Rear SuspensionSwingarm with dual shocks
Dry Weight160 kg
Fuel Capacity12 liters

Summary

Serial Number Location

Engine serial number location

Locate the engine number on a raised boss behind the right cylinder.

Frame serial number location

Find the frame number stamped on the right side of the steering lug.

MAINTENANCE

Lubrication

Details on motor oil types, viscosity, and checking oil levels.

Front Forks

Information on recommended fork oil types and service intervals.

Drive Chain

Instructions for checking and adjusting chain slack and lubrication.

Clutch

Cable adjustment procedures for proper clutch operation.

Brakes

Maintenance procedures for front and rear disc and drum brakes.

Throttle Cable

Adjustment and checking of throttle cable free-play.

TUNE-UP

Compression Test

Procedure for checking engine cylinder compression readings.

Valve Adjustment

Steps for adjusting valve clearance when the engine is cold.

Contact Breaker Points

Location, inspection, and adjustment of contact breaker points.

Ignition Timing

Procedures for setting ignition timing for breaker point models.

Carburetor Adjustments

Covers float level, synchronization, and idle speed/mixture settings.

ENGINE AND TRANSMISSION

Engine Removal and Installation

Steps for safely removing and reinstalling the engine from the frame.

Cylinder Head Removal

Detailed steps to remove the cylinder head assembly.

Cylinder and Piston Service

Procedures for cylinder and piston removal, inspection, and assembly.

Crankshaft Service

Inspection and replacement of crankshaft bearings and components.

Crankcase Cover Components

Servicing components beneath crankcase covers like clutch, oil pump.

ELECTRICAL SYSTEM

Charging System

Testing the alternator output and battery charging system.

Ignition System

Troubleshooting for breaker point and transistorized ignition systems.

Starting System

Testing and servicing the starter motor, solenoid, and switch.

Lighting System

Troubleshooting for horn, brake, taillight, and turn signal lights.

Indicators

Checking and troubleshooting neutral and oil pressure indicator lights.

WIRING DIAGRAMS

XS360-C Wiring Diagram

Electrical schematic for the XS360-C model.

XS360-2D Wiring Diagram

Electrical schematic for the XS360-2D model.

XS400-D/E Wiring Diagram

Electrical schematic for the XS400-D/E models.

XS400F/2F Wiring Diagram

Electrical schematic for the XS400F/2F models.

XS400G/SG, 1981 models Wiring Diagram

Electrical schematic for the XS400G/SG, 1981 models.

WHEELS

Front Wheel Assembly

Procedure for removing and installing the front wheel.

Rear Wheel Assembly

Steps for removing and installing the rear wheel.

Disc Brake Service

Maintenance and replacement procedures for disc brake pads and discs.

Front Forks Service

Removal, disassembly, and inspection of front fork components.

Steering Stem Assembly

Adjustment and disassembly of steering stem bearings.

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