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Yamaha XS400G/SG,H User Manual

Yamaha XS400G/SG,H
34 pages
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Table of Contents

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Yamaha XS400G/SG,H Specifications

General IconGeneral
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeDrum
Fuel SystemDual Mikuni BS34 carburetors
IgnitionElectronic
Rear SuspensionDual shocks
Displacement399 cc
Bore x Stroke69.0 mm x 53.4 mm
Power43 hp (32 kW) @ 8, 500 rpm

Summary

General Specifications

Engine

Details on engine type, displacement, bore, stroke, compression, starting, ignition, lubrication, and carburetion.

Transmission

Details on clutch type, speeds, reduction, and gear ratios.

Maintenance

Lubrication

General advice on lubrication.

Changing Oil

Oil Filter

Replacement interval for the oil filter.

Front Forks

Service Checks and Adjustments

Drive Chain

Adjusting and maintaining the drive chain.

Clutch

Adjusting clutch cable free-play and operation.

Brakes

Front Disc

Maintenance of the front disc brake system.

Rear Disc

Maintenance of the rear disc brake system.

Carburetors

Carburetor Removal

Steps for removing the carburetors from the motorcycle.

Tune-Up Procedures

Compression Test

Procedure for checking engine compression.

Valve Adjustment

Procedure for adjusting valve clearances.

Contact Breaker Points

Ignition Timing (Breaker Point Models)

Static Timing

Method for checking static ignition timing.

Dynamic Timing

Method for checking dynamic ignition timing.

Static Timing Adjustment

Ignition Timing (XS400G/SG,H)

Carburetor Adjustments

Adjusting Float Level

Procedure for setting carburetor float level.

Synchronization

Procedure for synchronizing carburetors.

Idle Speed and Mixture

Engine and Transmission Service

Engine Removal and Installation

Procedures for removing and installing the engine.

Top End Procedures

Cylinder Head Removal

Steps to remove the cylinder head.

Cylinder Head Inspection

Valve Assembly

Procedures for valve removal and inspection.

Component Inspection

Camshaft Inspection

Inspection of camshaft lobes and bearings.

Rocker Arms and Shafts Inspection

Inspection of rocker arms and shafts.

Cylinders and Pistons

Piston Rings Service

Cylinder and Piston Installation

Cylinder Head Installation

Clutch Service

Clutch Installation

Gearshift Mechanism Service

Kickstarter Shaft Service

Engine Sprocket Service

Alternator/Starter Drive Service

Lower End and Transmission

Splitting the Crankcases

Procedures for splitting the crankcases.

Crankshaft Service

Crankshaft Removal

Procedure for removing the crankshaft.

Crankshaft Inspection

Inspection of crankshaft and bearings.

Transmission/Gear Shift Assembly

Transmission/Gear Shift Assembly Removal

Procedures for removing transmission shafts and forks.

Lubrication System

Carburetor Service

Carburetor Disassembly

Steps for disassembling carburetor components.

Carburetor Inspection

Inspection of carburetor parts for wear or damage.

Fuel Petcock Service

Charging System

Electrical System

Voltage Regulator Service

Regulator Adjustment

Rectifier Service

Breaker Point Ignition Troubleshooting

Transistorized Ignition Troubleshooting

Starting System

Starter Motor Service

Removal, installation, and inspection of the starter motor.

Electrical Components

Wheels

Front Disc Brake Pad Replacement

Caliper Service

Master Cylinder Service

Front Forks Service

Steering Stem Assembly

Steering Stem Disassembly

Steering Stem Inspection

Swing Arm Service

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