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Yamaha YP250 5GM2-AE1 2000 User Manual

Yamaha YP250 5GM2-AE1 2000
105 pages
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Table of Contents

Questions and Answers:

Yamaha YP250 5GM2-AE1 2000 Specifications

General IconGeneral
Displacement249cc
Starter SystemElectric
Front SuspensionTelescopic fork
Rear SuspensionUnit Swing
Front BrakeSingle disc
Max Power15.8 kW @ 7500 rpm
TransmissionV-belt automatic
Fuel Capacity12 L

Summary

Foreword

Manual Notice and Scope

Important Information and Notations

Manual Organization and Structure

Understanding Exploded Diagrams

Illustrated Symbols Guide

Scooter Identification Numbers

Special Tools Required for Service

General Vehicle Specifications

Engine Maintenance Specifications

Provides detailed maintenance specifications for the engine, including clearances, adjustments, and fluid capacities.

Engine Tightening Torques

Lists critical tightening torque values for various engine components to ensure proper assembly and prevent damage.

Chassis Specifications

Details specifications related to the scooter's chassis, including suspension, brakes, and wheels.

Chassis Tightening Torques

Lists critical tightening torque values for various chassis components to ensure proper assembly and prevent damage.

Electrical System Specifications

Provides specifications for various electrical components, including ignition, charging, and lighting systems.

Engine Lubrication Points and Grades

Identifies lubrication points on the engine and specifies the recommended grades of lubricants for each.

Periodic Inspections and Adjustments Introduction

Periodic Maintenance and Lubrication Intervals

Outlines the recommended intervals for routine inspections, maintenance, and lubrication tasks.

Cover and Panel Removal: Side Cover, Mole, Passenger Seat

Details the procedure for removing side covers, side cover moles, and the passenger seat.

Rider Seat and Main Box Removal

Provides instructions for removing the rider seat and the main storage box.

Side Cover Mole and Footrest Board Removal

Details the procedure for removing side cover moles and the footrest board.

Cowling, Handle Cover, and Meter Assembly Removal

Explains how to remove the cowling, handle cover, and meter assembly.

Legshield and Fuel Tank Removal

Details the procedure for removing the legshield and the fuel tank.

Engine Oil Replacement Procedure

Step-by-step guide for draining old engine oil and refilling with new oil, including resetting the indicator.

Crankcase Filter Cleaning

Instructions for removing, inspecting, cleaning, and installing the crankcase filter element.

Air Induction System Inspection

Details how to inspect hoses, the air filter case, and the overall air induction system for damage.

Coolant Replacement Procedure

Step-by-step guide for draining, flushing, and refilling the cooling system with coolant.

Headlight Beam Adjustment

Explains how to adjust the vertical and horizontal aim of the headlight beams.

Engine Overhaul Procedures

Engine Removal Steps

Details the process of disconnecting wire harness, cables, and rear brake before engine removal.

Engine Removal: Hoses, Air Filter Case, Mounts

Covers removal of hoses, air filter case, and engine mounting bolts during engine removal.

Cylinder Head Removal and Disassembly

Provides steps for removing the cylinder head and its associated components.

V-Belt, Clutch, and Sheave System

Crankcase Filter and Cover Removal

Instructions for removing the crankcase filter cover and the left crankcase cover.

V-Belt, Clutch, and Sheave Components

Details the components and removal of the V-belt, clutch, and primary sheave assembly.

Transmission System Operations

Air Induction System Removal

Crankcase and Crankshaft Removal

Cooling System: Radiator Service

Radiator Removal Procedure

Step-by-step instructions for removing the radiator, including draining coolant.

Carburetor Service Procedures

Carburetor Removal Steps

Details the process of removing the carburetor, including associated couplers and cables.

Carburetor Disassembly and Component Identification

Provides a breakdown of the carburetor's internal components for disassembly and service.

Throttle Position Sensor Adjustment

Explains how to adjust the throttle position sensor for proper engine idling and operation.

Front Wheel Service

Speed Sensor and Rotor Removal

Details the procedure for removing the speed sensor and its rotor from the front wheel assembly.

Speed Sensor and Rotor Inspection

Explains how to inspect the speed sensor for damage and measure its resistance.

Speed Sensor Assembly and Installation

Provides instructions for assembling and installing the speed sensor, including applying grease.

Rear Wheel Service

Rear Shock Absorber and Swingarm Removal

Electrical Components Identification

Electrical System Circuit Diagram

Checking Switches: Position and Connections

Ignition System Circuit Diagram

Electric Starting System Circuit Diagram

Lighting System Circuit Diagram

Lighting System Troubleshooting: Lights Fail

Guides through diagnosing and fixing issues where headlights, taillights, or indicator lights fail to operate.

Signal System Circuit Diagram

Signal System Troubleshooting: Lights/Horn Issues

Diagnoses problems with flasher lights, brake lights, indicator lights, and the horn.

Signal System Check: Horn Operation

Details how to check the horn's operation and troubleshoot if it fails to sound.

Fuel Pump System Circuit Diagram

Fuel Pump Circuit Operation

Explains the operational logic of the fuel pump circuit, including the role of the ignitor unit.

Fuel Pump Troubleshooting: No Operation

Guides through diagnosing and fixing issues when the fuel pump fails to operate.

Checking Fuel Pump Operation

Details the procedure for manually checking the fuel pump's operation by supplying power.

Wiring Diagram for YP250 (2000 Model)

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