II
APPENDICES
TROUBLESHOOTING GUIDE
Engine is
hard
to
start
or
does
not
start.
Ignition System
Possible Cause
Remedy
1.
Spark plug
is
wet.
• Clean or replace
2. Ignition coil
is
faulty.
• Replace
3.
C.D.I. unit is faulty.
• Replace
4. C.D.I. magneto
is
faulty (Pulser
• Replace
coil, source coil)
5.
Ignition timing
is
incorrect.
• Adjust
6.
Wire
is
broken, shorted or dis-
• Repair, replace or connect
connected.
7.
Engine stop switch
is
shorted.
• Repair or replace
Compression System
Possible
Cause
Remedy
1.
Piston rings
are
sticking or worn.
• Replace
2. Cylinder or piston
is
worn or
• Repair or replace
scratched.
3. Compression
leaks
passing cylinder
• Replace (or
repa
i
r)
head
gasket. (Head
is
distoreted).
4.
Crankshaft side oil
seal
is
faulty.
• Replace
5.
Air leaks through crankcase
• Repair
sealing surfaces.
Air/Fuel System
Possible
Cause
Remedy
1.
Carburetor pilot jet
is
clogged.
•
Clean
2.
Fuel
petcock or pipe
is
clogged.
• Clean
3. Float valve
is
faulty.
• Replace (remove gasoline from
(Float height
is
too
high or
too
low.) crankcase)
4.
Reed
valve is broken or deformed.
• Replace
5.
Fuel
tank filler cap or carburetor
• Clean
brather pipe is clogged.
6.
Air screw
is
improperly adjusted.
• Adjust
7.
Fuel
is deteriorated.
• Repalce
8.
Oil-gas mixing ratio
is
incorrect.
• Replace
9.
Air leakes through carburetor joints.
• Retighten or replace gasket
6-1