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Yamaha YZ125 2022 User Manual

Yamaha YZ125 2022
278 pages
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Read this manual carefully before operating this vehicle.
2022
OWNER’S SERVICE MANUAL
YZ125
YZ125N2
LIT-11626-35-29 B4X-2819U-10

Table of Contents

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Yamaha YZ125 2022 Specifications

General IconGeneral
Displacement125cc
Bore x Stroke54.0mm x 54.5mm
IgnitionCDI
Transmission6-speed; multiplate wet clutch
Final DriveChain
Front SuspensionKYB® inverted fork; fully adjustable, 11.8-in travel
Rear SuspensionKYB® single shock; fully adjustable, 12.4-in travel
Front BrakeHydraulic disc, 270mm
Rear BrakeHydraulic disc, 240mm
Front Tire80/100-21
Rear Tire100/90-19
Width32.5 in
Height51.2 in
Seat Height38.6 in
Engine TypeLiquid-cooled 2-stroke
Fuel DeliveryKeihin PWK38S carburetor

Summary

General Information

Safety Information

Essential safety precautions and guidelines for operating the vehicle.

Location of Important Labels

Identifies the locations of crucial labels on the vehicle.

Vehicle Description

Provides a detailed overview and identification of vehicle components.

Vehicle Identification

Explains how to identify the vehicle using serial numbers.

Included Parts

Lists and illustrates parts included with the vehicle.

Important Information for Service

Crucial details regarding disassembly, parts, and maintenance procedures.

Special Tools Required

Lists and describes specialized tools required for service and assembly.

Instrument and Control Functions

Explains the operation of various instruments and controls on the vehicle.

Starting and Break-In Procedures

Procedures for starting the engine and initial break-in of the vehicle.

Maintenance After Break-In

Major Maintenance Tasks

Comprehensive maintenance checks for the engine and chassis.

Air Filter Maintenance Guide

Instructions for cleaning and maintaining the air filter element.

Torque Specifications

General Tightening Torques

Crucial torque values for standard fasteners and components.

Motorcycle Care and Storage

Vehicle Cleaning Procedures

Detailed steps for cleaning the motorcycle safely and effectively.

Storage Guidelines

Instructions for storing the motorcycle for short or long periods.

Vehicle Specifications

General Specifications

Overall dimensions, weight, and capacity specifications of the vehicle.

Engine Specifications

Detailed technical specifications related to the engine and its components.

Chassis Specifications

Technical specifications for the vehicle's chassis, suspension, and brakes.

Electrical Specifications

Technical specifications for the vehicle's electrical system components.

Cable Routing Diagram

Visual guide for the correct routing of cables and wires on the vehicle.

Periodic Checks and Adjustments

Maintenance Intervals Schedule

Recommended intervals for performing various maintenance tasks.

Pre-Operation Inspection

Essential checks and maintenance before operating the vehicle.

Engine Maintenance

Maintenance and adjustment procedures for the engine.

Chassis Maintenance

Maintenance and adjustment procedures for the vehicle's chassis components.

Electrical System Checks

Maintenance and troubleshooting for the vehicle's electrical system.

Engine Service Procedures

Pilot Air Screw Adjustment

How to adjust the pilot air screw for optimal fuel mixture.

Engine Idling Speed Check

Procedure for checking and adjusting the engine's idling speed.

Throttle Grip Inspection

How to check and adjust the throttle grip's free play.

Spark Plug Inspection

Steps for checking the condition and gap of the spark plug.

Transmission Oil Level Check

How to check the transmission oil level and add oil if necessary.

Transmission Oil Change

Procedure for draining and refilling the transmission oil.

Clutch Lever Free Play Adjustment

How to adjust the free play of the clutch lever for proper operation.

Clutch Lever Position Adjustment

How to adjust the position of the clutch lever.

Air Filter Element Cleaning

Detailed steps for cleaning and re-oiling the air filter element.

Carburetor Joint Check

How to check the carburetor joint for cracks or damage.

Carburetor Hoses Inspection

Inspection of fuel and vacuum hoses for damage or loose connections.

Exhaust System Check

Inspection of the exhaust pipe, silencer, and fiber for damage or wear.

Coolant Level Check

Procedure for checking the coolant level in the radiator.

Cooling System Inspection

Inspection of the radiator and hoses for leaks or damage.

Coolant Change Procedure

Steps for draining and refilling the engine's cooling system.

Chassis Service Procedures

Front Disc Brake Adjustment

How to adjust the front disc brake lever position for optimal feel.

Rear Disc Brake Adjustment

How to adjust the rear brake pedal position for proper operation.

Brake Fluid Level Check

How to check the brake fluid level in the reservoir.

Front Brake Pad Wear Check

Procedure for checking the wear on the front brake pads.

Rear Brake Pad Wear Check

Procedure for checking the wear on the rear brake pads.

Front Brake Hose Inspection

Inspection of the front brake hose for cracks or damage.

Rear Brake Hose Inspection

Inspection of the rear brake hose for cracks or damage.

Brake Operation Check

How to check the overall operation of the front and rear brakes.

Hydraulic Brake System Bleeding

Procedure for removing air from the hydraulic brake system.

Drive Chain Slack Adjustment

How to check and adjust the drive chain slack for proper tension.

Steering Head Adjustment

How to check and adjust the steering head for proper tightness and smooth operation.

Front Fork Leg Inspection

Inspection of the front fork legs for damage, leaks, and proper operation.

Front Fork Leg Adjustment

How to adjust the rebound and compression damping of the front fork.

Rear Shock Absorber Inspection

Inspection of the rear shock absorber for leaks and smooth action.

Rear Shock Absorber Adjustment

How to adjust the spring preload and damping of the rear shock absorber.

Swingarm Operation Check

How to check the swingarm for smooth action and free play.

Tire Inspection and Pressure

How to measure tire pressure and check tire condition.

Spoke Check and Tightening

Procedure for checking spoke tension and tightening them.

Wheel Inspection

Inspection of wheels for damage or runout.

Wheel Bearing Check

How to check the condition of wheel bearings.

Chassis Fastener Check

Ensuring all chassis bolts and screws are properly tightened.

Cable Check and Lubrication

How to check and lubricate control cables for smooth operation.

Brake Lever Lubrication

Lubrication points for the brake lever.

Clutch Lever Lubrication

Lubrication points for the clutch lever.

Pedal Lubrication

Lubrication points for the brake and shift pedals.

Electrical System Service

Ignition Timing Check

Procedure for checking and adjusting the engine's ignition timing.

Chassis Component Service

General Chassis Procedures

General procedures for removing chassis parts like covers and plates.

Front Wheel Service

Procedures for removing, disassembling, checking, and installing the front wheel.

Rear Wheel Service

Procedures for removing, checking, and installing the rear wheel and sprocket.

Front Brake Service

Detailed steps for removing, disassembling, checking, and installing front brake components.

Rear Brake Service

Detailed steps for removing, disassembling, checking, and installing rear brake components.

Handlebar Service

Procedures for removing, checking, and installing the handlebar and its controls.

Front Fork Service

Procedures for removing, disassembling, checking, and assembling front fork legs.

Steering Head Service

Procedures for removing, checking, and installing the steering head assembly.

Rear Shock Absorber Service

Procedures for removing, handling, checking, and installing the rear shock absorber.

Swingarm Service

Procedures for removing, checking, and installing the swingarm.

Chain Drive Service

Procedures for removing, checking, and installing the drive chain and sprockets.

Engine Service Procedures

Engine Removal Process

Steps and diagrams for removing the engine from the motorcycle.

Cylinder Head, Cylinder, and Piston Service

Procedures for removing and servicing cylinder head, cylinder, and piston.

CDI Magneto Service

Information on removing and checking the CDI magneto system.

Kickstarter Component Service

Procedures for removing and installing kickstarter components.

YPVS Governor Service

Information on removing and installing the YPVS governor system.

Clutch Assembly Service

Procedures for removing, checking, and installing the clutch assembly.

Shift Shaft Service

Procedures for removing and checking the shift shaft and related parts.

Crankcase Assembly Service

Procedures for separating, checking, and assembling the crankcase.

Crankshaft Service

Procedures for removing, checking, and installing the crankshaft.

Transmission Service

Procedures for removing, checking, and installing the transmission components.

Cooling System Service

Cooling System Diagrams

Diagrams illustrating the layout of the cooling system components.

Radiator Service

Procedures for removing and checking the radiator.

Water Pump Service

Procedures for removing, checking, and assembling the water pump.

Fuel System Service

Fuel Tank Removal

Procedures for removing and installing the fuel tank.

Air Filter Service

Procedures for removing and installing the air filter element and case.

Carburetor Service

Procedures for removing, disassembling, checking, and installing the carburetor.

Electrical System Service

Wiring Diagram

Schematic diagram illustrating the vehicle's wiring layout.

Ignition System Troubleshooting

Troubleshooting and checks for the ignition system.

Solenoid Valve System Troubleshooting

Troubleshooting for the solenoid valve system.

Throttle Position Sensor System Troubleshooting

Troubleshooting for the throttle position sensor system.

Electrical Components Checks

Identification and checks for key electrical components.

Electrical Components Checks

Switch Continuity Check

How to check electrical switches for continuity and proper function.

Ignition Spark Gap Check

Procedure for checking and adjusting the ignition spark gap.

Spark Plug Cap Resistance Check

How to check the resistance of the spark plug cap.

Ignition Coil Resistance Check

How to check the resistance of the ignition coil's primary and secondary windings.

Pickup Coil Resistance Check

How to check the resistance of the pickup coil.

Source Coil Resistance Check

How to check the resistance of the source coil (charging coil).

Solenoid Valve Operation Check

How to check if the solenoid valve operates correctly.

Solenoid Valve Coil Resistance Check

How to check the resistance of the solenoid valve coil.

Throttle Position Sensor Handling

Important notes on handling the throttle position sensor.

Throttle Position Sensor Coil Check

How to check the resistance and variable resistance of the TPS coil.

Throttle Position Sensor Replacement

Procedures for replacing and adjusting the throttle position sensor.

TPS Input Voltage Check

How to check the input voltage for the throttle position sensor.

Troubleshooting Guide

Troubleshooting General Information

General notes and guidance for using the troubleshooting section.

Engine Troubleshooting

Diagnosing and resolving engine-related starting and running problems.

Clutch Troubleshooting

Diagnosing and resolving issues related to clutch operation and noise.

Transmission Troubleshooting

Diagnosing and resolving problems with gear shifting and transmission noise.

Cooling System Troubleshooting

Diagnosing and resolving issues related to engine overheating and cooling system noise.

Brake System Troubleshooting

Diagnosing and resolving problems with brake performance and fluid.

Suspension Troubleshooting

Diagnosing and resolving issues related to front and rear suspension performance.

Steering and Handling Troubleshooting

Diagnosing and resolving issues related to steering, handlebar wobble, and vibration.

Vehicle Tuning and Adjustment

Engine Tuning: Carburetor Settings

Carburetor settings and adjustments for optimal engine performance.

Chassis Tuning: Sprockets and Suspension

Adjustments related to chassis settings like sprockets and suspension.

Engine Tuning Details

Carburetor Setting Guidelines

General guidelines for setting up the carburetor based on conditions.

Atmospheric Effects on Carburetor

How atmospheric conditions affect carburetor settings.

Test Run Procedure

Procedure for test running the vehicle to check engine performance.

Main Jet Adjustment

How to adjust the main jet for optimal air-fuel mixture.

Power Jet Adjustment

How to adjust the power jet for mixture control at higher RPMs.

Pilot Air Screw Adjustment

How to adjust the pilot air screw for low-speed mixture control.

Pilot Jet Adjustment

How to adjust the pilot jet when air screw adjustment is insufficient.

Jet Needle Adjustment

Explanation of jet needle settings and their effects on mixture.

Jet Needle Groove Position Adjustment

How to adjust the jet needle clip position for mixture tuning.

Carburetor Setting Parts List

List of carburetor parts and their part numbers for tuning.

Carburetor Setting Examples by Condition

Recommended carburetor settings based on road conditions and temperature.

Carburetor Setting Examples by Symptom

Troubleshooting carburetor symptoms with corresponding setting adjustments.

Spark Plug Heat Range Change

How to select and change spark plugs based on heat range and performance.

Chassis Tuning Details

Secondary Reduction Ratio Selection

Guidance on selecting the appropriate rear sprocket for desired performance.

Tire Pressure Adjustment

Recommended tire pressures for different riding conditions.

Front Fork Setting Adjustments

Adjusting front fork settings like air spring, preload, and damping.

Fork Oil Amount and Characteristics

How fork oil amount affects damping characteristics.

Spring Setting After Replacement

Adjusting suspension after replacing springs for proper balance.

Front Fork Setting Parts

Specifications for front fork springs.

Rear Suspension Setting

Adjusting rear suspension preload and damping force.

Choosing Suspension Set Length

How to choose and set the suspension length.

Rear Shock Absorber Spring Setting

Adjusting suspension after replacing springs for proper balance.

Front Fork Suspension Settings

Adjusting front fork settings for various riding conditions and symptoms.

Rear Shock Absorber Suspension Settings

Adjusting rear shock absorber settings for various riding conditions and symptoms.

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