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Yamaha YZ125X1 User Manual

Yamaha YZ125X1
160 pages
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PRINTED IN JAPAN
2007.6—1.1 × 1 !
(E, F, G, H)
YAMAHA MOTOR CO., LTD.
2500 SHINGAI IWATA SHIZUOKA JAPAN
PRINTED ON RECYCLED PAPER
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGSHANDBUCH
MANUALE DI SERVIZIO DEL
PROPRIETARI
O
YZ125
(
X
)
/X1
1C3-28199-33
2008
YZ125
(
X
)/X1
2008
1C3-9-33_cover 07.6.14 9:59 AM Page 1
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Yamaha YZ125X1 Specifications

General IconGeneral
Bore x Stroke54.0mm x 54.5mm
IgnitionCDI
TransmissionConstant-mesh 6-speed; multiplate wet clutch
Final DriveChain
Front BrakeHydraulic disc, 270mm
Wheelbase58.3 in
Fuel Capacity2.1 gal
Tires (Front)80/100-21
Length85.6 in
Width32.5 in
Engine TypeLiquid-cooled, 2-stroke, single-cylinder
Fuel DeliveryKeihin PWK38S carburetor
Front SuspensionKYB® spring-type fork with speed-sensitive damping; 11.8-in travel
Rear SuspensionKYB® single shock; 12.4-in travel
Rear BrakeHydraulic disc, 245mm

Summary

Foreword and Introduction

Introduction to Yamaha YZ Series

Overview of the Yamaha YZ series, its features, and the manual's purpose.

Important Safety Cautions

Highlights critical safety precautions for machine operation and maintenance.

Competition Use Only Notice

States the machine is designed strictly for competition use on closed courses.

Machine Identification and Included Parts

Special Tools for Maintenance

List of Special Tools

Lists essential special tools required for tune-up and assembly, with part numbers and usage.

Control Functions and Starting Procedures

Starting and Break-In Guide

Provides instructions for starting cold/warm engines and initial break-in procedures.

Starting Engine and Break-In Procedures

Break-In Procedures

Detailed steps for the initial break-in period to ensure engine performance.

Torque Specifications for Key Points

Machine Specifications

General Specifications

Lists key specifications for the machine, including dimensions, engine, and capacities.

Maintenance Specifications Overview

Tightening Torques for Components

Chassis and Electrical Torque Specs

Inspection and Maintenance Schedules

Maintenance Intervals Guide

Provides a schedule for regular inspection and lubrication based on usage intervals.

Pre-Operation Inspection and Maintenance

Chassis Maintenance Procedures

Pilot Screw and Brake System Bleeding

Details pilot screw adjustment and bleeding the hydraulic brake system.

Brake System Adjustments and Checks

Brake Pad Inspection and Replacement

Explains how to inspect brake pad thickness and replace front brake pads.

Brake Fluid, Sprocket, and Drive Chain

Rear Brake Pad Checks and Fluid Level

Explains how to inspect rear brake pad thickness and check brake fluid level.

Front Fork Suspension Settings

Rear Shock Absorber Settings

Adjusting Rear Shock Absorber Damping

Ignition System Checks

Spark Plug Inspection

Guides on inspecting the spark plug for condition and proper gap.

Ignition Timing Adjustment

Explains how to check and adjust the engine's ignition timing.

Carburetor and Reed Valve Service

Cylinder Head, Piston, and Crankshaft Service

Cylinder Head and Cylinder Removal

Illustrates and lists parts for removing the cylinder head and cylinder.

Piston and Power Valve Removal

Illustrates and lists parts for removing the piston and power valve components.

Clutch System Service

Kick Shaft, Shift Shaft, and YPVS Governor

Water Pump and CDI Magneto Service

Engine Removal and Installation

Engine Removal Procedure

Illustrates and lists parts for removing the engine from the frame.

Engine Installation Procedure

Guides on installing the engine back into the frame, including related components.

Crankcase and Crankshaft Service

Crankshaft Removal

Illustrates and lists parts for removing the crankshaft.

Crankshaft Installation

Details installing the crankshaft, including using special tools and applying grease.

Transmission, Shift Cam, and Shift Fork Service

Transmission Component Removal

Illustrates and lists parts for removing the transmission components.

Wheel and Brake System Service

Front and Rear Wheel Installation

Provides instructions for installing the front and rear wheels, including bearings and brakes.

Brake System Service and Adjustments

Brake Fluid Draining and Filling

Details draining brake fluid and refilling the system.

Front and Rear Fork Maintenance

Front Fork Removal

Illustrates and lists parts for removing the front fork assembly.

Front Fork Disassembly

Illustrates and lists parts for disassembling the front fork components.

Front Fork Assembly

Provides instructions for assembling the front fork components, including oil and settings.

Handlebar and Steering System Maintenance

Steering System Service

Steering Assembly Removal

Illustrates and lists parts for removing the steering assembly, including stem and bearings.

Swingarm Maintenance Procedures

Swingarm Removal

Illustrates and lists parts for removing the swingarm assembly.

Swingarm Installation

Guides on installing the swingarm, including bushings, bearings, and collars.

Rear Shock Absorber Service

Rear Shock Absorber Removal

Illustrates and lists parts for removing the rear shock absorber.

Rear Shock Absorber Checks

Guides on inspecting the damper rod, shock absorber, spring, and bearings.

Rear Shock Absorber Installation

Details installing the rear shock absorber assembly onto the frame.

Electrical System Overview

Ignition System Troubleshooting

Ignition System Inspection Steps

Outlines inspection steps for diagnosing ignition system failures and spark plug issues.

Spark Gap and Coil Tests

Explains spark gap tests and checks for ignition coil resistance.

Engine Tuning and Carburetor Settings

Carburetor Setting Principles

Explains the role of the carburetor and the importance of proper air-fuel mixture settings.

Jet Needle and Carburetor Symptom Guide

Carburetor Setting Examples by Symptom

Provides a table correlating engine symptoms with carburetor adjustments.

Chassis Settings and Adjustments

Suspension Setting Guidelines

Front Fork Suspension Setting

Provides a chart for setting front fork characteristics based on symptoms.

Rear Shock Absorber Suspension Setting

Provides a chart for setting rear shock absorber characteristics based on symptoms.

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