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Yamaha YZ250(V) User Manual

Yamaha YZ250(V)
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4-74
TRANSMISSION, SHIFT CAM AND SHIFT FORK
ENG
EC4H5000
ASSEMBLY AND INSTALLATION
EC4H5242
Transmission
1. Install:
9
5th pinion gear (21T) 1
9
3rd pinion gear (18T) 2
9
Collar 3
9
4th pinion gear (22T) 4
9
2nd pinion gear (15T) 5
To main axle 6.
NOTE:
Apply the molybdenum disulfide oil on the inner
and end surface of the idler gear and on the
inner surface of the sliding gear, then install.
3. Check:
9
Shift fork movement
Unsmooth operation
Replace shift fork.
NOTE:
For a malfunctioning shift fork, replace not only
the shift fork itself but the two gears each adja-
cent to the shift fork.
2. Inspect:
9
Shift cam 1
9
Segment 2
Wear/Damage
Replace.
EC4H4810
Shift fork, shift cam and segment
1. Inspect:
9
Shift fork 1
Wear/Damage/Scratches Replace.
1P8-9-31-4C 5/12/05 1:21 PM Page 50

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Yamaha YZ250(V) Specifications

General IconGeneral
Displacement249cc
IgnitionCDI
Final DriveChain
Front Tire80/100-21
Rear Tire110/90-19
Bore x Stroke66.4mm x 72.0mm
Fuel SystemKeihin PWK38S carburetor
Transmission5-speed
Front SuspensionTelescopic fork, 11.8 inches travel
Rear SuspensionSwingarm, 12.4 inches travel
Front BrakeHydraulic single disc
Rear BrakeHydraulic disc
Seat Height39.1 inches
Fuel Capacity2.1 gal
Curb Weight227 lbs
Width32.5 in

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