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Yanmar 2QM20F User Manual

Yanmar 2QM20F
34 pages
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OPERATION MANUAL
2QM20,3QM30(F)(Y)
78-124790-2E
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Yanmar 2QM20F Specifications

General IconGeneral
Engine Model2QM20F
Engine TypeMarine Diesel Engine
TypeIn-line
Number of Cylinders2
Rated output20 HP
Max Output20 HP
Max RPM3600 rpm
Cooling SystemFreshwater cooling
Starting SystemElectric start
Lubrication systemForced lubrication
Direction of rotationCounter-clockwise (from flywheel side)

Summary

NAME OF PARTS

BEFORE USING THE ENGINE

Fuel

Instructions on using the correct type of diesel oil and keeping the fuel clean.

Lubricating oil

Guidance on selecting oil viscosity and avoiding mixing different oil types.

Running in

Proper procedure for the initial 50 hours of engine operation and post-run-in checks.

PREPARATION

Fuel

Steps for preparing the fuel system, including filling the tank and checking injection.

Lubricating oil

Procedures for checking and topping up engine oil levels in the crankcase and clutch case.

STARTING

Starting

Step-by-step guide for hand starting the engine, including lever positions.

Warming up

Procedures for warming up the engine after starting, including idle time and speed increase.

POINTS TO CHECK DURING OPERATION

Fuel

Check fuel level and ensure adequate supply before the gauge shows empty.

Lubricating oil

Verify that the oil pressure warning lamp is out.

Cooling water

Check cooling water outlet and the warning lamp status.

Charging

Verify that the battery charging lamp is out.

Exhaust gas

Check exhaust color to indicate engine load and potential issues.

Abnormal sounds

Procedure for stopping the engine immediately if unusual noises occur.

STOPPING

AIR VENTING

PERIODICAL CHECK

Fuel oil

Checks related to fuel system maintenance, including filter and injection.

Lubricating oil

Maintenance checks for lubricating oil level, lubrication, and oil replacement.

Cooling water

Checks for cooling water system, including circulation, pump, and thermostat.

Cylinder head

Maintenance tasks for the cylinder head, like valve clearance and cleaning.

Others

Checks for battery electrolyte, lamps, belt tension, and bolts.

Fresh water cooled engine cooling system handling instructions

Handling Precautions

Fresh water tank capacity

Capacity of the fresh water tank for engine models.

Removing the filler cap

Safety instructions for removing the fresh water tank filler cap.

Cooling water level check

Procedure for checking fresh water level before daily operation.

Draining the water

Steps for draining cooling water from the system.

Idling the engine when stopping

Importance of idling engine for ten minutes before stopping.

Cleaning the heat exchanger pipe

Instructions for cleaning heat exchanger pipe to maintain cooling.

Cooling water leakage check

Importance of checking fresh water leakage for seizing risk.

Anticorrosion zinc

Guidance on replacing anticorrosion zinc to prevent corrosion.

Installation and maintenance of clean water sub-tank

Installation of sub-tank

Steps for mounting the sub-tank and checking tube length.

Maintenance during use

Checking water level and pipe condition during operational use.

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