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Yanmar 2YM15 Service Manual

Yanmar 2YM15
231 pages
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M9961-03E101
3YM30/3YM20/2YM15

Table of Contents

Other manuals for Yanmar 2YM15

Questions and Answers:

Yanmar 2YM15 Specifications

General IconGeneral
Number of Cylinders2
Combustion SystemIndirect injection
Engine TypeVertical, water-cooled 4-cycle diesel engine
Bore x Stroke70 mm x 70 mm
Rated Output3600 rpm
Cooling SystemFresh water cooling
Starting SystemElectric Start
Alternator12V
Lubrication SystemForced lubricating
FuelDiesel fuel

Summary

FOR SAFETY

Safety Labels

Details safety labels and their meanings used in the manual for hazard identification.

General Safety Precautions

Covers essential safety precautions for service area, work wear, tools, materials, and further precautions.

Precautions for Service Work

Precautions for Safety

Emphasizes reading and following safety precautions during service work.

Preparation for Service Work

Outlines necessary preparations for accurate and efficient service work.

Precautions in Disassembly

Provides guidelines for checking and organizing parts during disassembly.

Precautions for Inspection and Measurement

Stresses the importance of inspecting and measuring parts to determine reusability.

Precautions for Reassembly

Details guidelines for correct reassembly, including using genuine parts and proper torques.

Precautions for Adjustment and Check

Recommends using measuring instruments for adjustment to service standards.

2. Inspection and Adjustment

Periodic Maintenance Schedule

Presents a schedule for routine engine inspections and maintenance tasks based on operating hours.

Periodic Inspection and Maintenance Procedure

Details procedures for various inspection intervals (before start, 50h, 100h, etc.).

Adjusting Operation

Covers preliminary precautions, procedures, and running checks for engine adjustments.

3. Troubleshooting

Preparation Before Troubleshooting

Guides on gathering information and analyzing symptoms before troubleshooting engine issues.

Quick Reference Chart for Troubleshooting

Offers a systematic approach to identifying and resolving engine problems based on symptoms.

Engine and Fuel Injection Equipment Troubleshooting

Lists engine malfunctions, causes, and remedies related to the fuel system.

Troubleshooting by Measuring Compression Pressure

Explains how to measure compression pressure to diagnose engine abnormalities and starting failures.

4. Disassembly and Reassembly

Disassembly and Reassembly Precautions

Details essential precautions and guidelines for safe and effective disassembly and reassembly.

6. Fuel Injection Equipment

Fuel Injection Pump/Governor

Introduces the fuel injection pump, governor, service data, and adjustment procedures.

10. Reduction and Reversing Gear

Specifications

Details the specifications for the KM2P-1 marine gear, including ratios and capacities.

12. Electrical System

Wiring Diagram

Shows the wiring diagram for the instrument panel and system connections.

Warning Devices

Explains the function and circuit of oil pressure and cooling water temperature alarms.

13. Service Standards

Engine Tuning

Provides standard values for engine tuning parameters like valve clearance and injection timing.

14. Tightening Torque for Bolts and Nuts

Main Bolt and Nut Torques

Lists critical bolt and nut tightening torques for major engine components.

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