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Yanmar 3TNV Series User Manual

Yanmar 3TNV Series
213 pages
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4TNV106
4TNV106T
4TNV94L
4TNV98
4TNV98T
3TNV82A
3TNV84(T)4TNV84(T)
3TNV884TNV88

Table of Contents

Questions and Answers:

Yanmar 3TNV Series Specifications

General IconGeneral
Number of Cylinders3
Starting SystemElectric starter
AspirationNaturally aspirated
Combustion SystemDirect injection
Cooling SystemLiquid-cooled
Engine Model3TNV70, 3TNV74, 3TNV76, 3TNV80, 3TNV82, 3TNV84, 3TNV88
Fuel SystemDirect injection
Lubrication SystemForced lubricating

Summary

Precautions for Service Work

Safety and Preparation for Service

Emphasizes safety and preparation for accurate and efficient service work.

2. Inspection and Adjustment

Periodic Maintenance Schedule

Provides a schedule for engine periodic inspections and maintenance tasks.

Daily Operation Checks

Details daily checks required before operating the engine.

Periodic Inspection Intervals

Outlines checks for 50, 250, 500, 1000, 2000 hour intervals.

Valve Clearance Adjustment

Steps for measuring and adjusting valve clearance when the engine is cold.

Adjusting No-load Engine Speeds

Procedure for adjusting engine speeds at no-load conditions.

3. Troubleshooting Engine Issues

Preparation and Initial Diagnosis Steps

Steps to take before diagnosing engine problems.

Troubleshooting Symptom Reference Table

Table summarizing symptoms, causes, and corrective actions.

4. Engine Disassembly, Inspection, and Reassembly

Complete Engine Disassembly and Reassembly Overview

General preparation and steps for complete engine disassembly.

4.2 Cylinder Head Service

Cylinder Head Components and Disassembly

Lists components and steps for disassembling the cylinder head.

4.3 Gear Train and Camshaft Service

Gear Train Components and Disassembly

Lists components and steps for disassembling the gear train.

4.4 Cylinder Block Service

Cylinder Block Components and Disassembly

Lists components and steps for disassembling the cylinder block.

Cylinder Block Parts Inspection and Measurement

Inspection and measurement of cylinder block and piston components.

Crankshaft Inspection Procedures

Inspection of crankshaft for seizure, wear, and bend.

5. Lubrication System

Trochoid Pump Servicing

Shows pump components and steps for its disassembly and servicing.

6. Cooling System

Cooling System Disassembly and Servicing

Steps for pump/thermostat disassembly and servicing.

7. Fuel Injection Pump/Governor

8. Turbocharger Service

Turbocharger Service Standards and Tightening Torque

Lists service standards and tightening torques for turbocharger components.

Periodic Turbocharger Inspection Intervals

Guidelines for periodic inspection intervals based on application.

8.4 Turbocharger Disassembly Procedure

8.5 Turbocharger Washing and Inspection

8.6 Turbocharger Reassembly Procedure

8.8 Turbocharger Troubleshooting

9. Starting Motor Operation

12. Service Standards

12.2 Engine Body Standards

12.2 Gear Train and Camshaft Standards

12.2 Cylinder Block Standards

12.3 Lubricating Oil System Standards

13. Tightening Torque for Bolts and Nuts

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