EasyManua.ls Logo

Yanmar 3TNV82A User Manual

Yanmar 3TNV82A
142 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image

Table of Contents

Other manuals for Yanmar 3TNV82A

Questions and Answers:

Yanmar 3TNV82A Specifications

General IconGeneral
Engine Model3TNV82A
Engine TypeVertical, water-cooled, 4-cycle diesel
Number of Cylinders3
Cooling SystemWater-cooled
Compression Ratio23.5:1
Bore x Stroke82 mm x 84 mm
Displacement1.331 L
Combustion SystemIndirect injection
AspirationNaturally Aspirated
Starting SystemElectric
Lubrication SystemForced lubrication
RotationCounterclockwise (viewed from flywheel side)

Summary

Yanmar TNV Series Operation Manual

Engine Model Listing

Lists the various Yanmar TNV engine models covered in this manual.

Operation Manual Part Number

Identifies the specific part number for this operation manual.

Disclaimers and Copyright Information

Yanmar Product Disclaimers

States Yanmar's right to change specifications without notice.

Copyright Notice

Indicates the copyright holder and year of publication.

Manual Availability in Other Languages

English Language Manual Access

Information on obtaining the manual in English via authorized dealers.

Accessing Other Language Manuals

Provides links and instructions for accessing the manual in various languages.

Manual Availability in Other Languages (Continued)

Further Language Options

Continues the list of languages and access methods for the manual.

Yanmar Limited Warranty Overview

Warranty Coverage Details

Outlines what is covered by the Yanmar Limited Warranty.

Warranty Period Duration

Specifies the duration of the limited warranty, including extended parts coverage.

Engine Owner's Warranty Responsibilities

Details the actions required from the engine owner for warranty claims.

Yanmar Limited Warranty: Locating Dealers and Coverage

Locating Authorized Yanmar Dealers

Instructions on how to find the nearest authorized Yanmar dealer or distributor.

Yanmar's Warranty Actions

Describes Yanmar's commitment to making necessary repairs or replacements.

Exclusions from Yanmar Warranty

Lists conditions and damages not covered by the warranty.

Yanmar Warranty Limitations

Outlines limitations on warranty claims and liability.

Yanmar Limited Warranty: Modifications and Registration

Warranty Modifications Policy

Explains that modifications must be in writing and signed by parties.

Warranty Questions and Support

Provides guidance on where to direct warranty-related questions.

Customer Engine Registration

Emphasizes the importance of registering the engine for support.

Limited Emission Control System Warranty (USA)

Warranty Rights and Obligations

Details the rights and obligations of the owner regarding emission warranty.

California Emission Standards

Explains emission control requirements for California engines.

Manufacturer’s Emission Warranty Period

Specifies the warranty period for emission-related parts.

Limited Emission Control System Warranty: Coverage

Emission Warranty Coverage Details

Describes what the emission control system warranty covers.

Warranted Systems and Parts

Lists the specific engine components covered by the emission warranty.

Limited Emission Control System Warranty: Exclusions

Emission Warranty Exclusions

Lists conditions and damages not covered by the emission warranty.

Owner's Emission Warranty Responsibilities

Outlines owner's duties for maintaining emission warranty compliance.

Introduction to Yanmar TNV Engines

Yanmar Engine Overview

General introduction to Yanmar's history and commitment to technology.

Operating Manual Recommendations

Guidance on how to best use and maintain this operation manual.

Optional Equipment Information

Note regarding optional equipment and manufacturer documentation.

Engine Record Keeping and Symbol Explanation

Record of Ownership Details

Fields for recording essential engine model and serial number information.

Engine Model Symbol Explanation

Explains the symbols used to identify engine model types.

Safety: Statements and Symbols

Purpose of Safety Statements

Explains how safety statements draw attention to potential hazards.

Safety Alert Symbol Meanings

Defines the DANGER, WARNING, and CAUTION safety alert symbols.

Safety Precautions: Operation and Hazards

Precautions Before Operation

Essential safety guidelines to follow before operating the engine.

Scald Hazard from Hot Coolant

Warning about the danger of steam and hot coolant from the radiator.

Explosion Hazard from Battery

Warning regarding hydrogen gas production and ignition around batteries.

Safety: Fire and Explosion Hazards

Fuel System Fire and Explosion Hazard

Hazards related to flammable diesel fuel in the fuel system.

Jump Starting Fire or Explosion Hazard

Risks associated with sparks from jump-starting the engine.

Fuel Priming Fire and Explosion Hazard

Hazards during the fuel system priming process.

Safety: Fuel Handling and Refueling Hazards

Fuel Priming Safety Precautions

Specific safety measures during fuel system priming.

Diesel Fuel for Cleaning Hazard

Warning against using diesel fuel as a cleaning agent.

Fuel Cap Removal Hazard

Risk of removing the fuel cap while the engine is running.

Refueling Safety Precautions

Guidelines for safe refueling to prevent ignition.

Safety: Fuel Transfer and Battery Hazards

Fuel Transfer Static Electricity Safety

Preventing static discharge during fuel transfer.

Crush Hazard During Engine Transport

Safety warnings when transporting the engine using a hoist.

Fuel Leak High Pressure Hazard

Danger from high-pressure fuel leaks.

Battery Terminal Shorting Hazard

Risk of explosion from shorting battery terminals.

Safety: Mechanical and Environmental Hazards

Sever Hazard from Moving Parts

Keeping body parts away from rotating engine components.

Exhaust Hazard from Carbon Monoxide

Risk of carbon monoxide buildup in enclosed areas.

Alcohol and Drug Operation Hazard

Prohibition of operating the engine under the influence.

Safety: Personal Protection and Pressure Hazards

Exposure Hazard and Personal Protective Equipment

Importance of wearing appropriate PPE during tasks.

Burn Hazard from Hot Engine Oil

Caution when draining hot engine oil.

Burn Hazard from Battery Acid

Risks associated with sulfuric acid in batteries.

High Pressure Fuel Spray Hazard

Danger of skin penetration from high-pressure fuel spray.

Safety: Electrical, Servicing, and Movement Hazards

Shock Hazard During Electrical Work

Steps to take before servicing the electrical system.

Sever Hazard During Engine Servicing

Safety measures when performing maintenance on the engine.

Burn Hazard from Hot Coolant

Caution when draining hot engine coolant.

Sudden Movement Hazard

Risk of unexpected machine movement during warm-up or PTO engagement.

Safety: Operational and Environmental Precautions

Burn Hazard from Hot Engine Surfaces

Keeping hands away from hot engine parts like muffler and exhaust.

Starting Aid Hazard (Ether)

Warning against using engine starting aids like ether.

Environmental Operating Conditions

Maintaining engine performance by observing environmental conditions.

Indicator Light Check Before Operation

Ensuring indicator lights function correctly before starting.

Safety: Operation, Break-in, and Environment

Engine Installation Angle Safety

Ensuring correct engine installation angle to prevent oil issues.

New Engine Break-in Safety

Precautions during the initial break-in period.

Environmental Operating Conditions

Impact of extreme temperatures and altitudes on engine performance.

High Altitude Operation Considerations

Advice for operating the engine at high altitudes.

Safety: Fluid Handling and Waste Disposal

Engine Oil Handling Precautions

Guidelines for using and handling engine oil correctly.

Engine Coolant Handling Precautions

Guidelines for using and handling engine coolant correctly.

Engine Oil Level Monitoring

Importance of maintaining the engine oil level within specified limits.

Hazardous Waste Disposal Responsibilities

Procedures for responsible disposal of hazardous waste.

Safety: Maintenance and Modification Precautions

New Engine Break-in Safety Procedures

Safety measures during the engine break-in period.

Starter Motor Engagement Safety

Avoiding damage to the starter motor by correct engagement.

Engine Modification Prohibition

Warning against modifying engine design or safety features.

Cleaning Safety Precautions

Safety guidelines when cleaning the engine with steam or high-pressure water.

Safety: Maintenance Planning and Component Protection

Periodic Maintenance Planning Importance

Emphasizes establishing and following a maintenance plan.

Fuel Filter/Water Separator Maintenance

Procedures for maintaining the fuel filter/water separator.

Component Protection During Cleaning

Protecting engine components from damage during cleaning.

Air Cleaner Element Maintenance

Importance of cleaning or replacing the air cleaner element.

Product Overview: Yanmar TNV Engine Features

Key TNV Engine Features

Highlights environmental friendliness, low noise, and ease of operation.

TNV Engine Applications

Lists industries and machine types where TNV engines are used.

Engine Installation and Application Design

Guidance on selecting optional equipment and designing applications.

Product Overview: Component Identification (Indirect Injection)

Figure 1: Indirect Injection Engine Components

Diagram identifying major components of indirect injection engines.

Product Overview: Component Identification (Direct Injection)

Figure 2: Direct Injection Engine Components

Diagram identifying major components of direct injection engines.

Product Overview: Label Locations

Label Locations on Indirect Injection Engines

Shows typical locations for regulatory and safety labels on indirect injection engines.

Label Locations on Direct Injection Engines

Shows typical locations for regulatory and safety labels on direct injection engines.

Product Overview: Emission Control Labels

Typical Engine Nameplate

Illustrates the standard format of an engine nameplate.

EPA / ARB Label Descriptions

Explains various types of emission control labels found on engines.

Product Overview: Engine Certification and Family

97/68/EC Directive Certified Engines

Information on engines certified by the 97/68/EC Directive.

Engine Family Designation Explanation

Explains the structure and meaning of the engine family field.

Product Overview: Major Engine Component Functions

Air Cleaner Function

Describes the role of the air cleaner in preventing contaminants.

Alternator Function

Explains how the alternator supplies electricity and charges the battery.

Dipstick (Engine Oil) Function

Describes the use of the dipstick for checking engine oil level.

Electric Fuel Pump Function

Details the function of the electric fuel pump in supplying fuel.

Engine Oil Filter Function

Explains the engine oil filter's role in removing contaminants.

Engine Oil Cooler Function

Describes the function of the engine oil cooler.

Fuel Filter Function

Explains the fuel filter's role in removing fuel contaminants.

Fuel Filter/Water Separator Function

Describes the function of the fuel filter/water separator.

Product Overview: Additional Engine Component Functions

Fuel Priming Lever Function

Explains how the fuel priming lever primes the fuel system.

Fuel Tank Function

Describes the fuel tank as a reservoir for diesel fuel.

Mechanical Fuel Pump Function

Details the function of the mechanical fuel pump.

Engine Oil Filler Port Function

Describes how to add engine oil using filler ports.

Starter Motor Function

Explains how the starter motor engages to start the engine.

Turbocharger Function

Describes the turbocharger's role in pressurizing intake air.

Product Overview: Cooling System Component Functions

Cooling System Overview

General description of the liquid-cooled system components.

Engine Cooling Fan Function

Explains the fan's role in circulating air through the radiator.

Engine Coolant Pump Function

Describes the coolant pump's function in circulating coolant.

Radiator Function

Explains the radiator's role as a heat exchanger.

Radiator Cap Function

Describes the radiator cap's function in controlling system pressure.

Reserve Tank Function

Explains the reserve tank's role in collecting coolant overflow.

Thermostat Function

Describes the thermostat's function in regulating coolant flow.

Product Overview: Gauges and Indicators

Operator's Console Function

Explains the console's role in starting, stopping, and monitoring the engine.

Tachometer Gauge Description

Describes the tachometer display for engine speed.

Engine Coolant Temperature Gauge

Describes the gauge for monitoring engine coolant temperature.

Engine Oil Pressure Gauge

Describes the gauge for monitoring engine oil pressure.

Hour Meter Gauge Description

Describes the hour meter for tracking engine operating time.

Product Overview: Indicator Light Functions

Pre-Heat Indicator Function

Explains the function of the pre-heat indicator light.

Heat Indicator Function

Describes the function of the heat indicator for air heaters/glow plugs.

Battery Indicator Function

Indicates issues with the charging system, not battery discharge.

Engine Oil Pressure Indicator

Indicates if engine oil pressure is outside normal limits.

Engine Coolant Temperature Indicator

Indicates if engine coolant temperature exceeds normal limits.

Auxiliary Indicator Function

Used for special application indicators.

Product Overview: Engine Controls - Key Switch

Key Switch Operation (3 Positions)

Explains the OFF, ON, and START positions of the key switch.

Key Switch Operation (4 Positions)

Explains the OFF, ON, START, and HEAT positions of the key switch.

Product Overview: Engine Starting Aids

Glow Plugs Function

Describes how glow plugs assist starting in cold temperatures.

Inlet Air Heater Function

Explains the inlet air heater's role in cold weather starting.

Product Overview: Engine Speed and Stop Controls

Governor Lever Function

Describes the governor lever's role in controlling engine speed.

Engine Stop Solenoid Function

Explains how the stop solenoid controls fuel supply to stop the engine.

Engine Operation: Safety Precautions

Operator Training and Manual Understanding

Emphasizes the need for proper training and manual review.

Scald Hazard: Radiator Cap Safety

Warning about the danger of removing a hot radiator cap.

Engine Operation: Explosion and Fire Safety

Battery Explosion Hazard

Hazards related to hydrogen gas and battery charging.

Jump Starting Fire Hazard

Risks associated with sparks from jump-starting.

Fuel Cap Removal Fire Hazard

Warning against removing the fuel cap while the engine is running.

Refueling Fire Hazard

Safety guidelines for refueling to prevent ignition.

Engine Operation: Fuel Transfer and Leak Safety

Fuel Transfer Static Electricity Safety

Precautions to prevent static buildup during fuel transfer.

Fuel Leak Hazard and Hose Replacement

Dangers of fuel leaks and the need for hose replacement.

Engine Operation: Personnel and Environmental Safety

Sever Hazard: Moving Parts Safety

Keeping clear of moving engine parts during operation.

Exhaust Hazard: Ventilation Requirements

Importance of proper ventilation to avoid carbon monoxide.

Alcohol and Drug Operation Prohibition

Operating the engine only when sober and healthy.

Engine Operation: Hazardous Conditions and Precautions

Exposure Hazard: Personal Protective Equipment

Importance of wearing appropriate PPE during tasks.

Sudden Movement Hazard Warning

Risk of unexpected movement when engaging transmission/PTO.

Burn Hazard: Hot Engine Surfaces

Caution regarding extremely hot engine surfaces.

Starting Aid Hazard Warning

Warning against using engine starting aids like ether.

Engine Shutdown Idle Recommendation

Recommends idling the engine before shutdown for longevity.

Engine Operation: Installation, Break-in, and Environment

Engine Installation Angle Safety

Ensuring correct engine installation angle to prevent oil issues.

New Engine Break-in Procedure

Steps and precautions for breaking in a new engine.

Environmental Operating Conditions

Guidelines for operating in dusty, corrosive, or wet environments.

Starter Motor Engagement Safety

Preventing starter motor damage from incorrect engagement.

Engine Operation: Starting the Engine

Starting Procedure Overview

Step-by-step instructions for starting the engine.

Starting Prerequisites: Daily Checks

Emphasizes completing daily checks before starting.

Fuel Filter/Water Separator Cock

Ensuring the fuel filter/water separator cock is in the ON position.

Engine Operation: Starting Engine Details

Key Switch Positions for Starting

Using the key switch to move between ON, HEAT, and START positions.

Engine Start Failure Troubleshooting

Steps to take if the engine fails to start after initial attempts.

Engine Operation: Cold Start and Monitoring

Cold Start Device Functionality

How the cold start device improves starting in low temperatures.

Sudden Movement Hazard (Cold Start)

Warning about unexpected movement when cold start is active.

Checking Engine During Operation

Monitoring engine performance and identifying issues during operation.

New Engine Break-in Precautions

Safety and checks during engine break-in.

Engine Operation: Monitoring Gauges and Indicators

Monitoring Engine Gauges During Operation

Checking gauge readings for normal operation.

Monitoring Indicator Lights During Operation

Checking indicator lights for abnormal conditions.

Engine Operation: Adjusting Engine Speed

Engine Speed Adjustment Procedure

How to adjust engine speed for different tasks.

New Engine Break-in Precautions

Safety and checks during the engine break-in period.

Engine Operation: Shutting Down the Engine

Engine Shutdown Procedure Steps

Step-by-step guide for safely shutting down the engine.

Periodic Maintenance: Safety Precautions

Operator Training and Manual Use

Emphasis on proper training and understanding the manual.

Battery Explosion Hazard Warning

Warning about potential battery explosions when shorting terminals.

Periodic Maintenance: Fire and Scald Hazards

Jump Starting Fire Hazard

Risks associated with jump-starting, including fire or explosion.

Scald Hazard: Radiator Cap Safety

Warning about the danger of steam and hot coolant from the radiator.

Periodic Maintenance: Fuel System Fire Hazards

Fuel System Maintenance Fire Hazard

Hazards during fuel system component maintenance.

Periodic Maintenance: Handling and Fuel Hazards

Crush Hazard During Engine Transport

Safety measures when transporting the engine with a hoist.

Fuel System Component Maintenance Hazard

Risks during maintenance involving fuel system components.

Periodic Maintenance: Exhaust and Fire Hazards

Fuel Priming Fire Hazard

Hazards associated with priming the fuel system.

Exhaust Hazard: Ventilation Requirements

Importance of proper ventilation to avoid carbon monoxide poisoning.

Periodic Maintenance: Mechanical and Thermal Hazards

Sever Hazard: Moving Parts Safety

Keeping clear of moving engine parts during maintenance.

Sudden Movement Hazard Warning

Risk of unexpected movement when engaging transmission or PTO.

Burn Hazard: Hot Engine Surfaces

Caution regarding extremely hot engine surfaces.

Periodic Maintenance: Personal and Pressure Hazards

Alcohol and Drug Use Prohibition

Prohibition of operating the engine under the influence.

Exposure Hazard: Personal Protective Equipment

Requirement to wear PPE for protection during maintenance.

Burn Hazard: Battery Acid Safety

Risks associated with sulfuric acid in batteries.

High Pressure Fuel Hazard

Danger of skin penetration from high-pressure fuel spray.

Periodic Maintenance: Electrical and Fluid Hazards

Shock Hazard: Electrical System Safety

Steps to take before servicing the electrical system.

Sever Hazard: Engine Servicing Safety

Safety measures when performing maintenance on the engine.

Burn Hazard: Hot Engine Oil Safety

Caution when draining hot engine oil.

Flying Object Hazard During Servicing

Risk of eye injury from flying objects during servicing.

Periodic Maintenance: Fluid Handling and Modifications

Engine Oil Handling Precautions

Guidelines for using and handling engine oil correctly.

Engine Coolant Handling Precautions

Guidelines for using and handling engine coolant correctly.

Engine Modification Prohibition

Warning against modifying engine design or safety features.

Environmental Operating Conditions

Maintaining engine performance in various environmental conditions.

Periodic Maintenance: Environmental and Operational Safety

Environmental Operating Conditions

Maintaining engine performance by observing environmental conditions.

Engine Shutdown Idle Recommendation

Recommends idling the engine before shutdown for longevity.

Starting Aid Hazard

Warning against using engine starting aids like ether.

Engine Installation Angle Safety

Ensuring correct engine installation angle to prevent oil issues.

Periodic Maintenance: Procedural Safety

New Engine Break-in Procedure

Safety and checks during the engine break-in period.

Starter Motor Engagement Safety

Preventing starter motor damage from incorrect engagement.

Hazardous Waste Disposal Responsibilities

Procedures for responsible disposal of hazardous waste.

Component Protection During Cleaning

Protecting engine components from damage during cleaning.

Radiator Fins Cleaning Safety

Safety guidelines when cleaning radiator fins.

Periodic Maintenance: Adjustments and Checks

Idle Speed Adjustment Prohibition

Warning against adjusting idle speed limit screws.

Periodic Maintenance Planning

Importance of establishing and following a maintenance plan.

Fuel Filter/Water Separator Maintenance

Procedures for draining and venting the fuel filter/water separator.

Air Cleaner Element Maintenance

Importance of cleaning or replacing the air cleaner element.

Torque Chart Usage Guidelines

Correct application of torque values from the standard chart.

Importance of Daily Checks

Emphasizes making daily checks a habit for preventative maintenance.

Periodic Maintenance: Precautions and Support

Importance of Periodic Maintenance

Benefits of periodic maintenance for engine longevity and performance.

Performing Periodic Maintenance Guidelines

General advice on where and how to perform maintenance.

Importance of Daily Checks

Highlights that maintenance schedules assume daily checks are done.

Engine Logbook Recommendations

Guidance on keeping logs for hours, checks, and repairs.

Yanmar Genuine Replacement Parts

Recommendation to use genuine Yanmar parts for engine longevity.

Tools Required for Maintenance

Ensuring necessary tools are available before starting maintenance.

Authorized Dealer/Distributor Assistance

Recommends consulting professional technicians for assistance.

Exhaust Hazard: Ventilation Safety

Warning about operating in enclosed areas without proper ventilation.

Periodic Maintenance: Regulatory Requirements and Fasteners

Required EPA/ARB Maintenance (USA)

Essential maintenance to comply with US environmental regulations.

EPA/ARB Installation Requirements (USA)

Installation requirements to meet US emission standards.

Tightening Fasteners Safely

Importance of using correct torque to avoid damage or leaks.

Standard Torque Chart Usage

Guidelines for applying torque values from the standard chart.

Periodic Maintenance Schedule Guidelines

Maintenance Schedule Planning

Establishing a periodic maintenance plan based on engine application.

Periodic Maintenance Procedures: Initial 50 Hours

Engine Oil and Filter Replacement (50 Hours)

Procedure for replacing engine oil and oil filter after 50 hours.

Periodic Maintenance: Engine Oil Draining

Engine Oil Draining Procedure

Step-by-step instructions for draining the engine oil.

Periodic Maintenance: Engine Oil Filter Replacement

Engine Oil Filter Replacement Procedure

Step-by-step instructions for replacing the engine oil filter.

Periodic Maintenance: Cooling Fan V-belt

Cooling Fan V-belt Check and Adjustment

Procedure for checking and adjusting V-belt tension.

Periodic Maintenance: Fuel Filter Replacement

Fuel Filter Replacement Procedure

Step-by-step instructions for replacing the fuel filter.

Periodic Maintenance: Fuel Filter/Water Separator Cleaning

Fuel Filter/Water Separator Cleaning Procedure

Procedure for cleaning the fuel filter/water separator.

Periodic Maintenance: Fuel Filter/Water Separator Cleaning (Continued)

Fuel Filter/Water Separator Cleaning Steps

Detailed steps for cleaning the fuel filter/water separator.

Periodic Maintenance: Battery Check

Battery Check and Maintenance Procedure

Instructions for checking battery fluid and condition.

Periodic Maintenance: Every 250 Hours

250 Hour Maintenance Tasks

List of maintenance items to be performed every 250 hours.

Drain Fuel Tank Procedure

Steps for draining the fuel tank.

Periodic Maintenance: Oil and Filter Replacement (250 Hours)

Engine Oil and Filter Replacement Procedure

Procedure for replacing engine oil and oil filter.

Periodic Maintenance: Radiator Fins Check and Cleaning

Radiator Fins Check and Cleaning Procedure

Instructions for checking and cleaning radiator fins.

Periodic Maintenance: V-belt and Speed Control Adjustment

Cooling Fan V-belt Check and Adjustment

Procedure for checking and adjusting the cooling fan V-belt tension.

Governor Lever and Speed Control Adjustment

Procedure for adjusting the governor lever and engine speed control.

Periodic Maintenance: Air Cleaner Element Cleaning

Air Cleaner Element Cleaning Procedure

Steps for cleaning the air cleaner element.

Periodic Maintenance: Air Cleaner Element Replacement (500 Hours)

Air Cleaner Element Replacement Procedure

Procedure for replacing the air cleaner element.

Periodic Maintenance: Fuel Filter Replacement (500 Hours)

Fuel Filter Replacement Procedure

Step-by-step instructions for replacing the fuel filter.

Periodic Maintenance: Fuel Filter/Water Separator Cleaning (500 Hours)

Fuel Filter/Water Separator Cleaning Procedure

Detailed steps for cleaning the fuel filter/water separator.

Periodic Maintenance: Every 1000 Hours

1000 Hour Maintenance Tasks

List of maintenance items to be performed every 1000 hours.

Cooling System Flush and Refill

Procedure for draining, flushing, and refilling the cooling system.

Intake/Exhaust Valve Clearance Adjustment

Procedure for adjusting valve clearance.

Periodic Maintenance: Cooling System Flush and Refill

Cooling System Flush and Refill Steps

Detailed steps for flushing and refilling the cooling system with new coolant.

Periodic Maintenance: Every 1500 Hours

1500 Hour Maintenance Tasks

List of maintenance items to be performed every 1500 hours.

Fuel Injector Service

Inspection, cleaning, and testing of fuel injectors.

Turbocharger Service

Inspection and blower wash for turbochargers on specific models.

Crankcase Breather System Inspection

Inspection of the crankcase breather system for emission compliance.

Periodic Maintenance: Every 2000 Hours

2000 Hour Maintenance Tasks

List of maintenance items to be performed every 2000 hours.

Fuel and Coolant Hose Maintenance

Checking and replacing fuel and coolant hoses.

Intake and Exhaust Valve Lapping

Procedure for lapping intake and exhaust valves.

Periodic Maintenance: Hose and Valve Maintenance

Fuel and Coolant Hose Maintenance Procedure

Steps for checking and replacing fuel and coolant hoses.

Intake and Exhaust Valve Lapping Procedure

Procedure for lapping intake and exhaust valves.

Periodic Maintenance: V-belt and Speed Control Adjustment

Cooling Fan V-belt Adjustment Details

Detailed procedure for adjusting cooling fan V-belt tension.

Governor Lever and Speed Control Adjustment Details

Detailed procedure for adjusting governor lever and speed control.

Periodic Maintenance: Air Cleaner Element Cleaning

Air Cleaner Element Cleaning Procedure

Steps for cleaning the air cleaner element.

Periodic Maintenance: Air Cleaner Element Replacement (500 Hours)

Air Cleaner Element Replacement Procedure

Procedure for replacing the air cleaner element.

Periodic Maintenance: Fuel Filter Replacement (500 Hours)

Fuel Filter Replacement Procedure

Step-by-step instructions for replacing the fuel filter.

Periodic Maintenance: Fuel Filter/Water Separator Cleaning (500 Hours)

Fuel Filter/Water Separator Cleaning Procedure

Detailed steps for cleaning the fuel filter/water separator.

Periodic Maintenance: Fuel Tank Draining (250 Hours)

Fuel Tank Draining Procedure

Steps for draining the fuel tank.

Periodic Maintenance: Radiator Fins Check and Cleaning (250 Hours)

Radiator Fins Check and Cleaning Procedure

Instructions for checking and cleaning radiator fins.

Periodic Maintenance: V-belt and Speed Control Check (250 Hours)

V-belt Check and Adjustment Procedure

Procedure for checking and adjusting the cooling fan V-belt.

Governor Lever and Speed Control Adjustment Procedure

Procedure for adjusting the governor lever and engine speed control.

Periodic Maintenance: Air Cleaner Element Cleaning (500 Hours)

Air Cleaner Element Cleaning Procedure

Steps for cleaning the air cleaner element.

Periodic Maintenance: Air Cleaner Element Replacement (500 Hours)

Air Cleaner Element Replacement Procedure

Procedure for replacing the air cleaner element.

Periodic Maintenance: Fuel Filter Replacement (500 Hours)

Fuel Filter Replacement Procedure

Step-by-step instructions for replacing the fuel filter.

Periodic Maintenance: Fuel Filter/Water Separator Cleaning (500 Hours)

Fuel Filter/Water Separator Cleaning Procedure

Detailed steps for cleaning the fuel filter/water separator.

Periodic Maintenance: Every 1000 Hours

1000 Hour Maintenance Tasks

List of maintenance items to be performed every 1000 hours.

Cooling System Flush and Refill

Procedure for draining, flushing, and refilling the cooling system.

Intake/Exhaust Valve Clearance Adjustment

Procedure for adjusting valve clearance.

Periodic Maintenance: Cooling System Flush and Refill

Cooling System Flush and Refill Steps

Detailed steps for flushing and refilling the cooling system with new coolant.

Periodic Maintenance: Every 1500 Hours

1500 Hour Maintenance Tasks

List of maintenance items to be performed every 1500 hours.

Fuel Injector Service

Inspection, cleaning, and testing of fuel injectors.

Turbocharger Service

Inspection and blower wash for turbochargers on specific models.

Crankcase Breather System Inspection

Inspection of the crankcase breather system for emission compliance.

Periodic Maintenance: Every 2000 Hours

2000 Hour Maintenance Tasks

List of maintenance items to be performed every 2000 hours.

Fuel and Coolant Hose Maintenance

Checking and replacing fuel and coolant hoses.

Intake and Exhaust Valve Lapping

Procedure for lapping intake and exhaust valves.

Periodic Maintenance: Hose and Valve Maintenance

Fuel and Coolant Hose Maintenance Procedure

Steps for checking and replacing fuel and coolant hoses.

Intake and Exhaust Valve Lapping Procedure

Procedure for lapping intake and exhaust valves.

Periodic Maintenance: V-belt and Speed Control Adjustment

Cooling Fan V-belt Check and Adjustment

Procedure for checking and adjusting the cooling fan V-belt.

Governor Lever and Speed Control Adjustment

Procedure for adjusting the governor lever and engine speed control.

Periodic Maintenance: Air Cleaner Element Cleaning

Air Cleaner Element Cleaning Procedure

Steps for cleaning the air cleaner element.

Periodic Maintenance: Air Cleaner Element Replacement (500 Hours)

Air Cleaner Element Replacement Procedure

Procedure for replacing the air cleaner element.

Troubleshooting: Engine Indicator Issues

Engine Oil Pressure Indicator Problems

Troubleshooting steps for the engine oil pressure indicator.

Troubleshooting: Engine Running Indicators

Engine Coolant Indicator Issues

Troubleshooting steps for the engine coolant indicator.

Battery Indicator Issues

Troubleshooting steps for the battery indicator.

Troubleshooting: Key Switch and Starting

Indicator Issues with Key Switch OFF/ON

Indicator behavior when key switch is moved from OFF to ON.

Indicator Issues with Key Switch START/ON

Indicator behavior when key switch is moved from START to ON.

Engine Does Not Start: Fuel Issues

Troubleshooting steps for starting problems related to fuel.

Engine Does Not Start: Fuel System

Troubleshooting fuel system issues preventing engine start.

Troubleshooting: Starting and Smoke Issues

Starter Motor Operation Issues

Troubleshooting problems with the starter motor.

Black Exhaust Smoke Causes

Diagnosing black exhaust smoke from the engine.

White Exhaust Smoke Causes

Diagnosing white exhaust smoke from the engine.

Troubleshooting: Information for Dealer Support

Information Required for Dealer Consultation

Data needed when contacting a Yanmar dealer for assistance.

Long Term Storage: Preparation and Safety

Explosion Hazard: Battery Check Safety

Safety precautions when checking battery charge.

Burn Hazard: Battery Acid Safety

Safety when handling battery acid.

Long Term Storage: Procedures and Return to Service

Flying Object Hazard During Servicing

Importance of eye protection when using compressed air or water.

Component Protection During Cleaning

Protecting engine parts from water and dust.

Engine Return to Service Procedure

Steps for preparing the engine after storage.

Specifications: General Engine Information

Model Number Description

Explanation of the components that make up the engine model number.

Specifications: Engine Performance Data

Engine Speed Specifications

Details on available engine speeds and their intended uses.

General Engine Specifications

Overview of engine type, combustion, cooling, and lubrication systems.

Specifications: 2TNV70 Engine Data

2TNV70 Performance Ratings

Power output and speed specifications for the 2TNV70 engine.

2TNV70 Dimensions and Capacities

Physical dimensions and fluid capacities for the 2TNV70 engine.

Specifications: 3TNV70 Engine Data

3TNV70 Performance Ratings

Power output and speed specifications for the 3TNV70 engine.

3TNV70 Dimensions and Capacities

Physical dimensions and fluid capacities for the 3TNV70 engine.

Specifications: 3TNV76 Engine Data

3TNV76 Performance Ratings

Power output and speed specifications for the 3TNV76 engine.

3TNV76 Dimensions and Capacities

Physical dimensions and fluid capacities for the 3TNV76 engine.

Specifications: 3TNV82A Engine Data

3TNV82A Performance Ratings

Power output and speed specifications for the 3TNV82A engine.

3TNV82A Dimensions and Capacities

Physical dimensions and fluid capacities for the 3TNV82A engine.

Specifications: 3TNV84 Engine Data

3TNV84 Performance Ratings

Power output and speed specifications for the 3TNV84 engine.

3TNV84 Dimensions and Capacities

Physical dimensions and fluid capacities for the 3TNV84 engine.

Specifications: 3TNV84T Engine Data

3TNV84T Performance Ratings

Power output and speed specifications for the 3TNV84T engine.

3TNV84T Dimensions and Capacities

Physical dimensions and fluid capacities for the 3TNV84T engine.

Specifications: 3TNV88 Engine Data

3TNV88 Performance Ratings

Power output and speed specifications for the 3TNV88 engine.

3TNV88 Dimensions and Capacities

Physical dimensions and fluid capacities for the 3TNV88 engine.

Specifications: 4TNV84 Engine Data

4TNV84 Performance Ratings

Power output and speed specifications for the 4TNV84 engine.

4TNV84 Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV84 engine.

Specifications: 4TNV84T Engine Data

4TNV84T Performance Ratings

Power output and speed specifications for the 4TNV84T engine.

4TNV84T Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV84T engine.

Specifications: 4TNV88 Engine Data

4TNV88 Performance Ratings

Power output and speed specifications for the 4TNV88 engine.

4TNV88 Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV88 engine.

Specifications: 4TNV94L Engine Data

4TNV94L Performance Ratings

Power output and speed specifications for the 4TNV94L engine.

4TNV94L Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV94L engine.

Specifications: 4TNV98 Engine Data

4TNV98 Performance Ratings

Power output and speed specifications for the 4TNV98 engine.

4TNV98 Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV98 engine.

Specifications: 4TNV98T Engine Data

4TNV98T Performance Ratings

Power output and speed specifications for the 4TNV98T engine.

4TNV98T Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV98T engine.

Specifications: 4TNV106 Engine Data

4TNV106 Performance Ratings

Power output and speed specifications for the 4TNV106 engine.

4TNV106 Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV106 engine.

Specifications: 4TNV106T Engine Data

4TNV106T Performance Ratings

Power output and speed specifications for the 4TNV106T engine.

4TNV106T Dimensions and Capacities

Physical dimensions and fluid capacities for the 4TNV106T engine.

Related product manuals